PECM Issue 39 2019 | Page 104

MACHINING & MACHINERY MORE THAN 75 YEARS COBORN ENGINEERING A SUCCESS STORY IN PRECISION ENGINEERING Established in 1941 by Sam Innocent, Coborn Engineering initially manufactured high precision spindles and balancing systems and its name rapidly became associated with the diamond industry. Coborn’s expertise in spindle design and dynamic balancing is still of upmost importance in scaife benches for polishing high value gem diamonds and this remains one of the company’s core strengths. However, meeting the specific customer needs of the ever-growing industrial diamond market has become the greatest factor in the continuing success of the company. guarantee performance and keep production targets. Above, PG4. Below, RG9AR “Coborn is the only global company that is totally focused on grinding and polishing all types of diamonds. Coborn is a vital part of the diamond industry’s value chain. The partnership with relayr is a unique opportunity to provide engineered solutions, both technical and commercial, to support the continued growth of the industry by predictive maintenance, controlled machine downtime and ultimately, process optimisation. It will enable our customers to realise the full potential value from our machines,” explains Steve Westlake, Managing Director of Coborn. Coborn has a unique, global position supplying specialised, high-precision equipment to the polycrystalline diamond industry and the gemstone and natural diamond tooling industries, with over 90% of machines being exported throughout the world. Coborn constantly strives to improve its range of products, services and solutions which is one of the many reasons the company is globally recognised as a provider of precision engineering excellence. Today Coborn offers a wide range of machines and accessories for all facets of the diamond industry including the latest-generation PG4 and RG9A grinding machines with full CNC control which are used extensively in the production of diamond cutting tools to meet the specific demands of modern machine shops/ manufacturers. Optional extras are available for Coborn’s machines providing a tailor- made solution for the specific requirements of each customer. COBORN CUSTOMER CARE Customer care is paramount to Coborn’s company ethos and working closely with its customers and building long-term relationships contribute greatly to the ability to offer bespoke engineered solutions, product development and performance enhancement. Coborn uses the latest machine tool technology, combining in-house hardware and software design with the best equipment available from around the world. The experience gained from producing machines for over 75 years, puts Coborn in an excellent position to advise and assist its customers with the subtleties of Polycrystalline Diamond (PCD)/ Polycrystalline Cubic Boron Nitride (PcBN) and Single Crystal Diamond (SCD) tooling 104 PECM Issue 39 Partnering with relayr will enable Coborn to deliver Industry 4.0 business solutions to its customers through a unique blend of technology, finance and insurance offerings. This unrivalled approach will provide a distinct level of customised customer support and services whilst guaranteeing the uptime of Coborn Intelligent Machines. In turn, Coborn customers will be able to increase their productivity and receive the exact services they need. RG9A MULTI-FUNCTIONAL CAPABILITIES where machine set-up and preparation are critical in the production of complex tool geometries. PARTNERSHIP - INNOVATING THE DIAMOND INDUSTRY As testament to Coborn’s commitment to its customers and the development of the diamond industry, the company has entered into a long-term partnership with relayr, a specialist in industrial solutions in the field of Internet of Things (IoT). The purpose of this long-term partnership is to develop Coborn diamond grinding machines into smart equipment by introducing digital services in Coborn products. Thanks to anomaly detection through relayr’s AI-based analytics, data collected from these machines will allow Coborn to deliver pre-emptive service to each customer, enabling Coborn to offer machines with improved diagnostics to The RG9A is a fully automatic, high precision grinding machine designed to meet the sophisticated demands of toolmakers working with both hard and ultra-hard materials, such as PCD, PcBN, carbides and ceramics. From simple, single point shank tools to helical/radius multi- point rotary tools, the RG9A has all the characteristics, functions and capabilities needed to minimize tool production costs. The RG9A is ideal for tool manufacturers making both small and large batch sizes. Individual tool set up times are quick and the machine is supplied “robot ready” and the optional Stäubli 6 axis robot can be added to the machine to facilitate fully autonomous “lights out” production of tools. The RG9A’s construction ensures fast grinding times and repeatable accuracy to 2µm tolerances and the Coborn designed and manufactured wheel spindle is dynamically balanced to ensure minimal edge chipping of brittle and delicate tool materials.