PECM Issue 38 2019 | Page 99

This “Digital Twin” approach, provides other benefits such as Operator and Maintenance training, without interfering with production, and the validation of the software and hardware design within regulated industries. The production of a “Proof of Principle” system is a more traditional “Hands-On” approach to evaluating automation concepts and provides the opportunity to trial grippers, parts feeders, fixture design and robot movements etc. Tim Bednall explains: “A typical example of this approach, which ultimately provided the confidence for the customer to proceed with a fully automated system, was the request for the development of an automated process to tie a knot in a twisted-pair of wires. The justification criteria for this particular application were to improve both consistency and quality. Whilst tying a knot is straightforward and intuitive for a human, it is not easy to automate, and especially at speed. The first step in determining the final solution was to run a Virtual Reality (VR) simulation. Once the right solution had been designed virtually, a PoP rig was then assembled to further develop the hardware and process, and to demonstrate what was later to become the final, delivered solution.” to design, develop, install and maintain the automation systems which will provide the competitive advantage that the UK needs. Tim Bednall continues: “Wood Automation & Control’s Systems Division specialises in the design and manufacture of special purpose machines, integrating them together with both new and existing equipment. Our mechanical and control system engineers have the machinery design experience to provide robotics and automated product handling solutions for a variety of industries. Once we have fully established the customer’s requirements, our holistic approach delivers design, interface with existing equipment, simulation, vision systems, manufacture, testing, installation, commissioning and comprehensive service availability.” Recent initiatives that focus on science, technology, engineering and maths (STEM) will definitely help encourage more young people to embark on a career in engineering, but this needs to be bolstered by both manufacturers and robotics and automation specialists ensuring that they bring on their own home grown talent. DEVELOPING TOMORROWS AUTOMATION TALENT POOL As for every sector, an aging workforce, and in certain areas a current skills shortage, means that apprenticeships and ongoing training are essential if, as a country, we are to retain the skills needed The 30 apprentices currently training within Wood Automation & Control’s U.K Division’s own IET accredited academy, will acquire skills in a broad range of automation disciplines through a combination of hands-on and academic courses. This way, the company will ensure that the skills and innovation required to deliver tomorrows automated production systems will be readily available to assist UK manufacturers. www.the-atg.com Issue 38 PECM 99