Taking connected hydraulic systems as
an example - sensors can be added to
horizontally and vertically networked
machine architectures. Predefined functions
within the software can be used to control
the position, velocity, distance/force, different
synchronous cylinders or path-dependent
braking and improve performance by
dynamically adjusting flow and pressure.
Managing these functions in real-time, via
the software, allows users to operate more
efficient when producing small batches and
reduces the retooling work for new products.
Further improving flexibility, the increasing
use of wireless technology has the potential
to mobilise machines and plants. Instead
of power cables, which effectively tie a
machine to a specific place in the factory
floor, machines will be powered by inductive
charging from the floor of the hall, with the
added benefit of 5G connectivity as a faster,
more stable means of data transfer.
This functionality simplifies conversion to
new processes, making factories highly
flexible. Production configures itself
independently in-line with the product to
be manufactured. Communication between
machines and systems is mainly wireless.
Production layouts are optimised and
operating data is captured and analysed,
producing real-time data which drives
continuous improvement and virtually
eliminates machine downtime.
STEPPING INTO THE FUTURE
What we’ve learned in developing the Factory
of the Future is that when you consider
what can’t be changed, surprisingly little
remains: the floor, the walls and a roof. The
rest of the factory: the machines, automation
topologies, equipment, communication
paths, even the people and how they
work together are subject to the changes
demanded by modern manufacturing.
The notion that a process facility is too large
or too old to move towards digitisation is
a common one. Whether a facility chooses
to take a granular approach to getting
connected, or prefers the idea of a complete
digital overhaul, it is important to remember
that digital technologies are highly scalable –
making them relevant to any business, of any
size, at any stage of the process.
In fact, Industry 4.0 presents a host of
opportunities for manufacturers to
incrementally change how they do things.
Putting sensors on key pieces of machinery
to provide real-time insights into equipment
health and making use of the Internet of
Things to collect data, streamline operations
and improve efficiency are just some of the
benefits.
To discover more about the
evolution of smart factories,
explore Bosch Rexroth’s Factory of
the Future at:
www.boschrexroth.co.uk/fotf
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