PECM Issue 37 2019 | Page 78

CONTROL & AUTOMATION EMPOWERING WORKERS PRODUCTS4 AUTOMATION NEXT AR APP HEADS UP OPERATORS IN HUMAN- MACHINE INTERACTION ON THE PLANT FLOOR Progea has developed an augmented reality (AR) app that incorporates Human Machine Interfaces (HMIs) onto Smart Glasses. By superimposing digital information onto physical objects, the AR HMIs empower factory workers to interact with machines and manufacturing processes virtually. The app, NExT AR, uses the SCADA/HMI platform Movicon.NExT, so it provides genuine feedback and control while seamlessly integrating with other management systems and software layers. AR offers a unique opportunity to enrich our working environment, by providing an interactive platform that displays relevant virtual information and aligns real and digital objects with each other in real-time. When AR is associated with head-up- displays (HUDs), its potential skyrockets, as it enables hands-free interaction with the surrounding mixed-reality environment. An area where AR HUD has massive potential is the factory floor. By eliminating the physical separation between machines and their automation data, this technology can help factories to improve industrial processes and product quality whilst minimising errors, downtime and costs. For example, an operator in the field could perform maintenance activities faster, while watching instructions on how to perform each task correctly. Similarly, it would be possible to turn valves while monitoring the values of the flow downstream change in real-time, making carefully judged adjustments. THE FUNCTIONALITIES OF A HIGH-QUALITY SCADA ON HUD The NExT AR app was created to allow plant operators to follow key performance indicators (KPIs), receive alerts and notifications as well as interact with critical plant processes in real-time from anywhere across the factory floor. More precisely, the app connects wearables to the factory’s SCADA (supervisory control and data acquisition) system, thus creating a self- contained, hands-free and ergonomic HMI (human-machine interface). In this way, operators can access any dashboards, alerts, pages, screens, real-time and historical data stored within the SCADA system. 78 PECM Issue 37