PECM Issue 36 2019 | Page 24

EDITOR’S CHOICE SYSTEM INTEGRATORS STROMAG POWERFUL BRAKES ELEVATE THE POTENTIAL OF WORLD’S TALLEST SHIP LIFT The drastic change in water levels that characterise dams requires ship lifts (or lift locks) to transport boats and ships between the different elevations in a short time. These advanced engineering solutions need high-quality, durable and reliable brakes to support the ship chamber at any height and prevent machinery overloading. One of the largest ship lifting facilities worldwide is able to ensure optimal performance by applying state-of-the-art braking equipment from Stromag. The Goupitan reservoir dam, located on the Wujiang River in southwest China’s Guizhou province, is among the tallest in the world at 232.5 m in height. It hosts one of the largest hydroelectric power stations ever built, featuring a generating capacity of 3,000 MW. This massive construction, operated by Guizhou Wujiang Hydropower Development Company, required a large and efficient lift lock that would allow boats and small ships to move past the dam easily and quickly. The system, developed by Changjiang Institute of Survey, will lift vessels up to 1,800 tonnes in weight via three lifting stages: each stage lifting the vessel 79 metres. The decision to break the lifting into three stages maximises the boat transportation efficiency, helping to handle the busy boat traffic without causing congestion. The three stages each comprise a gate and separate ship chamber, meaning that three vessels can occupy the lift system at any one time. Each elevator consists of two rows of hoist cable drums and the gearboxes are positioned over both sides of the boat-lifting reservoir. This design provides a hoisting speed of approximately 8 meters per minute, thus can raise or descend a 500-tonne vessel (the estimated average weight of passenger boats) in 10 minutes, slashing the travel time past the dam. This difficult and complex civil engineering project needed a braking solution able to address a number of challenges. First, the equipment should withstand the unusually heavy weights occurring when hoisting the ship chambers and the boats on them. In addition, the brakes needed to fit into the limited, confined spaces of the lift towers: the components would be pedestal- mounted on the hoist drum brake discs of each elevator. 24 PECM Issue 36 Designed for heavy duty lifting the SH 32 brakes will provide an efficient and reliable solution able to contribute to optimal performance of the ship elevator at Goupitan dam. In order to address these challenges, Changjiang Institute of Survey chose Stromag, one of Altra Industrial Motion Corps. premier brands, as its supplier of braking systems for this ambitious project. Stromag is well known for its innovative power transmission components and has extensive experience in the manufacture and supply of braking solutions for ship lifting applications. In particular, Stromag was involved in the construction of the Strépy-Thieu boat lift in Belgium, the world’s second tallest lift lock, as well as in a number of similar projects across China, including the Silin, Shatuo and Yantan dams. Michel Donnay, Plant Director of Stromag’s French facility, commented: “China is one of the largest and most challenging market for ship lifting applications, hosting some of the most notable lifting infrastructures. Stromag’s contribution to some of the largest ship elevators worldwide attests to the quality of our braking equipment. About Stromag Founded in 1932, Stromag has grown to become a globally recognized leader in the development and manufacture of innovative power transmission components for industrial drivetrain applications. Stromag engineers utilize the latest design technologies and materials to provide creative, energy-efficient solutions that meet their customer’s most challenging requirements. www.stromag.com