PECM Issue 35 2018 | Page 61

CONTROL & AUTOMATION £1M INVESTMENT VELDEN VELDEN IN PRIME POSITION TO SUPPORT EV MARKET Specialist busbar manufacturer, Velden, have pledged their intention to become the premier UK supplier of busbars with a £1 million investment in their state of the art busbar production facility. Critical elements within electrical distribution, busbars are often made from copper or aluminium and conduct electricity in high power environments. They can be in the form of simple strips of metal to fully complex 3D shapes depending on the application and product design. Over the last thirty years, Velden has established itself as a high-quality supplier of electrical connection components, such as busbars to the wind/solar/diesel power generation and power distribution/ switchgear industries. The last five years has seen the company develop into more specialist markets for these products including automotive and motorsport. This led to the company securing a contract to be the sole supplier of specialist busbars for the Formula E series seasons one to four. The success of this project led Velden to work with a well-known UK automotive company on manufacture of battery busbars for their prototype electric vehicles. Understanding the critical nature of these power carrying components through the depth of their experience, Velden have earned an excellent reputation for quality and service, evidenced by their receipt of the EMEA PGBU Supplier of the Year award by Cummins. With a global focus on greener energy, the spotlight is now on manufacturers to reduce carbon emissions and to develop more sustainable forms of energy. With the UK set to ban new conventional diesel and petrol cars from 2040, the race to develop low emission vehicle technology is speeding up. Velden are in prime position to move ahead in this market. Investment in a dedicated busbar manufacturing cell comprising of the latest automated CNC machinery, laser inspection capabilities, electrical conductivity testing and an in-house plating plant, allows complex busbars to be produced cost-effectively, with shorter lead times and to certified standards. manufactured. Where appropriate, the team have also made recommendations to improve supply, including design of bespoke busbar foam packaging, which supported controlled build of Formula E batteries and efficient manufacture of data centre cabinets for Facebook. “You have proved over the last 12 months that you are one of a handful of companies capable of providing the levels of service we require in this industry and for this particular product range” “The addition of this highly automated technology, will ensure Velden are operating in a highly cost- efficient way, allowing us to offer competitive pricing with first class quality and improved lead times.” Austin Kitchen, Managing Director The company are now collaborating with several leading car manufacturers and tier one automotive suppliers on specialist busbar developments for use within batteries and inverters. Plus, with the UK looking to implement an infrastructure of charging stations, demand for copper products, including busbars and other machined components is surging. Velden’s expertise in manufacturing these items allows them to provide valuable input and, in some cases, influence the design of certain components to ensure that they can be both consistently and efficiently With leaner manufacturing becoming more prevalent, Velden’s capability to supply sub-assembled, sleeved or coated products to specific delivery requirements including Kanban, ensures the company is emerging as a reputable single source supplier. Advanced ERP software and technology, live machine monitoring and cloud-based systems allow reliable and live communication to be fed back to their customers. Velden are currently enjoying an unprecedented order book and a high level of enquiries from both the UK and Worldwide. A well-established service combined with vast experience ensure Velden are at the forefront of busbar supply and in prime position to support the EV market. www.velden.co.uk Issue 35 PECM 61