PECM Issue 35 2018 | Page 132

MACHINING & MACHINERY THE POISONED APPLE EFFECT INSPEKTO BREAKING THE CHAINS OF TRADITIONAL MACHINE VISION In Snow White and the Seven Dwarfs, the jealous stepmother of the protagonist orders the title character to be killed. Snow White escapes and is later discovered hiding in the seven dwarfs’ cottage. To further her evil agenda, the stepmother disguises herself as a hag to deliver a poisoned apple, which causes Snow White to fall into a deathlike sleep that can only be broken by a kiss from a prince. Here Harel Boren, CEO of Inspekto, founder of Autonomous Machine Vision, explains how manufacturers and their QA managers can ensure their QA story has a happy ending, just like Snow White’s. For decades, manufacturers have been the damsel in distress in a much more 132 PECM Issue 35 expensive story; the integration of Traditional Machine Vision. In this tale, visual Quality Assurance (QA), gating and sorting has always been the necessary evil, helping manufacturers reduce the risk of defective products. The process begins with the manufacturer identifying a need for QA and assessing whether a certain point on the production line is worth the time, effort and cost of implementing a machine vision solution. If it is, the manufacturer will then appoint a systems integrator to put together a QA solution for critical points on the production line. This is because implementing a Traditional Machine Vision solution requires a long process of planning, design and commissioning. This lengthy procedure requires preparing Proof of Concepts, tedious test plans and development of the final applicable solution. To build that inspection solution, the appointed integrator is required to choose an array of lighting, cameras, lenses and other components. Once a solution has been defined, the integrator will then install it during a period of production downtime - an additional cost for the manufacturer. After all this work, you’d expect a consistent and trustworthy, reliable solution, equipped to deal with the challenges of the future. You’d be wrong. What many QA managers discover is that what they’ve actually been given is a poisoned apple.