PECM Issue 34 2018 | Page 100

CONTROL & AUTOMATION PACKAGING MACHINE MK PROFILE SYSTEMS HEIGHT ADJUSTABLE PACKING MACHINE German company Steffes Pruf- und Messtechnik GmbH wanted to develop an innovative packing system to further expand its automation division. Restricted space meant that the developers required a height adjustable andparticularly compact system. By using components and modules from the mk Technology Groups’ aluminium profile construction kit, Steffes requirements were met with flexibility and economically. So whilst the solution was a good one, this new innovation then needed to be introduced to the marketplace. Steffes has been developing and building complete solutions for checking, picking, packing and transporting hollow bodies of various kinds for over 40 years. Blow moulding machine manufacturers, packaging specialists or car manufacturers around the world are among the company’s customers. With about 6000 plants worldwide, Steffes is highly export orientated; 75% of its revenues are from foreign trade. 100 PECM Issue 34 Requirements of the System The S-PACK-PAL-T is a fully automatic machine for packaging various empty containers such as bottles, cans and canisters in cardboard trays and subsequent palletizing of the trays on a pallet. In addition to requirements such as ‘robust’, ‘safe’ and ‘easy to use’, the machine needed to have, amongst other things, a packing height of 3m. Furthermore, it should have a compact, box- shaped frame so that it can be transported best on a lorry or a maritime container. Equally, some flexibility was required, which is essential in such systems, especially in the construction process. At first glance these specifications do not seem particularly unusual but during implementation seemingly simple conditions prove to be major hurdles as Christian Becker, Product Manager of mk knows only too well: “ With new developments, it is important not only to ensure that everything works as it should. Requirements, affecting not primarily the function or capacity of the machine can often require structural changes in the concept.” For example, the transport and the introduction of a machine must be considered, as well as operating costs of the facility or ergonomics or noise emissions. And even seemingly quite trivial conditions, such as physical installations, can greatly affect the implementation of an idea. The Genesis of the Idea The requirement of the 3m packaging height turned out to be a major obstacle as the ceiling height at Steffes facilities did not allow mk to build too tall a machine. Out of necessity, the developer thought of building a telescopic frame. In order to achieve the required height, the frame should be able to be extended by 1.5 meters. After the concept was finalised the developer recognised that some additional benefits were brought by this system. This design meant the machine could be transported in one piece on a truck or in a container therefore it does not have to be dismantled and reassembled on site. To see the full range of mk’s conveyors please visit www.mkprofiles.co.uk or call (01949) 823751