PECM Issue 31 2018 | Page 83

and improving productivity. Effective and precise process control can have a major influence on manufacturing efficiency but in the past this could provide a significant challenge to those with pneumatic conveying systems. One recent innovation from Bürkert uses a closed loop controller, pressure sensors and a control valve, all combined into a single unit. The Type 8750 flow rate controller provides an automated air flow control solution that can reduce operating costs and improve productivity through better flow control and management of the compressors. The flow rate control system is supplied as a complete assembly that negates the requirement for a separate flow meter. Using the pressure difference across the valve and the given density and temperature of the medium, a nominal flow can be calculated, providing the flow characteristics of the valve to the process controller. One example of this system delivering benefits to a production process involved a company that manufactures tyres and uses carbon black, a fine powder, as part of the process. The powder is conveyed from a storage tank to a mixer using a dense phase pneumatic system. The tyre manufacturer selected the Type 8750 flow control because it is able to maintain a consistent dense phase transport method, while using compressor energy efficiently. Furthermore, when the pipes needed to be emptied, a very high flow rate was required and the Type 8750 was also able to achieve this. Due to the compact nature of the Bürkert flow rate controller it is simple to install in- line and can be easily integrated into the existing process control infrastructure. A video has been produced which features Thomas Sattler, Team Coach Application Management Gas, a product expert describing how the Type 8750 offers end-users a cost effective solution that will minimise damage to the process materials and increase productivity by providing better flow control and management of the pneumatic compressors. It also highlights how it improves the energy efficiency of the manufacturing process and helps system integrators to provide an effective solution that is straightforward to install and reliably delivers reduced operating and maintenance costs. Tel: +44 (0)1285 648720 Fax: +44 (0)1285 648721 Web: www.burkert.co.uk Email: [email protected] From both a mechanical and an electrical perspective this innovative product is designed for simplicity, accuracy and reliability. The Type 8750 flow rate controller from Bürkert delivers a closed loop control, using pressure sensors and a control valve, all combined into a single unit. Issue 31 PECM 83