PECM Issue 31 2018 | Page 24

SULZER P a major repair. erformance testing of high voltage motors and generators is usually carried out to determine benchmark data following However, increasingly, customers are requiring this information as part of a problem diagnosis or to verify performance figures for a component when its essential data has been lost. To keep up with growing demand, Sulzer has made a major investment at its Falkirk Service Center that will enable the test- bed load capacity to be doubled. Until now, the Falkirk site has used a 1,250 kVA diesel generator that operates through two step-up transformers to provide 3.3 - 11 kV via high voltage switchgear to the test cell. 24 PECM Issue 31 This setup ensures a reliable power source for testing that is not affected by local demand on the power grid. increase the load testing capacity to 2,000 kW for horizontally-orientated motors as well an increase in voltage to 13.8 kV. The new investment by Sulzer will add a 2,000 kVA and a 700 kVA generator to the site that will be synchronized through a 4000A LV switchboard, as well as a new 2,500 kVA transformer, that will double The majority of the equipment tested in the additional capacity will be large, high voltage, AC motors, but the possibility to test DC motors up to 600 V, with a loading up to 800 amps will still remain. the capacity of the test bed. Furthermore, an additional test-bed area is now in place to allow multiple motors to be tested alongside each other. 2 MW load testing The original capacity of the service center was 1,000 kW in load testing, of which 800 kW could be used for testing vertically- orientated motors, across a full range of voltages from 400 V up to 11 kV at both 50 and 60 Hz. The installation of the new equipment will This means that if the testing of one motor needs to be extended, it will not hold up other projects, allowing equipment to be returned to customers even more efficiently. The new test bed offers customers the possibility of load testing generators