PECM Issue 29 2017 | Page 9

to over 80% depending on the type and size. Here are few samples of centrifugal pump efficiencies: 3. Shaft seal, which allows rotation of the rotor while preventing product leakage around the shaft 4. Shaft and bearings, which maintain the position of the rotor with respect to the pump casing 10,000 gpm centrifugal pump—75 to 89% 500 gpm centrifugal pump—60 to 75% R ELIABILITY AND E FFICIENCY 100 gpm magnetic drive pump—40% The key to exemplary centrifugal pump reliability and high overall system efficiency is selecting the right pump for the required application. This means that the pump’s best efficiency flow (BEP) and head should always closely match process’ hydraulic requirements. A poor hydraulic match will lead to high energy bills and maintenance costs. 100 gpm canned motor pump—35% Basic Centrifugal Pump Construction All centrifugal pumps have the following common elements. 1. 2. Impeller, which adds energy to the liquid by accelerating it Pump casing and volute, which contains the liquid being pumped and decelerates the liquid expelled by the impeller Centrifugal pumps like to operate close to their best efficiency point (BEP) where: t Hydraulic efficiency is greatest t Vibration and pressure pulsations are lowest t Shaft deflection is minimized due to the improved pressure distribution of internal pressure around the impeller. This has a major positive effect on mechanical seal life. At the best efficiency point, the pressures around the impeller are nearly balanced so that radial forces on the impeller and shaft are minimized. t Overall mechanical reliability is highest BEP is the flow point where centrifugal pump designers would like to see their pumps to be operated. Conscientious pump operators should always strive to comply with the designer’s intent by operating all centrifugal pumps near their best efficiency point.