PECM Issue 28 2017 | Page 18

Are Your Enclosures Ready for the Summer? Rittal is warning users of manufacturing automation systems to check that they are prepared for the summer heat and, if necessary, arrange for an inspection of their equipment to check the level of risk. Assuming an efficiency of 97 per cent, a 250kW drive can produce up to 7.5kW of heat, much of which is retained inside the enclosure in which it’s installed. Therefore without adequate cooling heat will rise. High temperatures are the most common cause of sensitive electrical and electronic components tripping or even failing. The life expectancy of components is hugely affected by excess heat. An electrical component’s life expectancy is reduced by 50 per cent for every 10°C increase in the ambient temperature. So keeping an expensive Inverter drive cool, prelongs its life, reduces the risk of failure and saves you money. A failed electrical device can cause major disruption to production which could cost a company hundreds of thousands of pounds per hour. The cost of catastrophic equipment failure is even higher, because it means an extended period of downtime while replacement products are sourced and fitted. Jason Swann, Rittal’s Product Manager for Climate advises: “Electrical equipment generates lots of heat. Add to this the ambient heat from the rising summer temperatures and your enclosure will start to reach a critical point of overheating without sufficiecnt cooling. What would you do if the equipment that manages your production line - your PLCs, drives and controls - failed due to inadequate or inappropriate cooling? Can you afford to take the risk.” Inverter drives are used within electrical equipment because they are very effective at reducing the amount of energy used – which means lower production costs. Planning Climate Control Rittal offers the following list of questions to check if there may be a problem brewing: • Is your equipment tripping or failing due to high temperatures? • Is this having an impact on production, in that it’s either slowing or stopping completely? • When you walk around your shop floor, do your enclosures feel hot to the touch? • At the height of summer, are your enclosure doors regularly left open and do you need large fans blowing into your panels to cool the devices inside them? This also presents a health and safety risk! • Does inadequate chilling of process fluids result in production down-time? • Would your existing cooling solution benefit from a health check? Any “yes” responses suggests a thermal survey could be a sensible next step. Rittal’s expert team can provide a RiAssure3 survey and if necessary advise on the best solution. Jason explains: “A RiAssure3 survey will identify the likely risk of a system ove rheating. The survey will review any existing cooling solution and determine how suited it is to that particular working environment. If necessary, it will then provide recommendations around remedial action – for example, changes to the system’s service and maintenance regime to help improve its efficiency or the recommendation to invest in different climate control technology. “Our engineers will always offer their advice from the perspective of functionality, energy efficiency, ease of installation, service and maintenance, based on real-life data measured on site.” Protecting Control and Automation Equipment Which cooling solution is installed ultimately depends on the amount of heat produced inside the panel and the Are you COOL about the internal temperature of your enclosures? ENCLOSURES POWER DISTRIBUTION CLIMATE CONTROL