PECM Issue 26 2017 | Page 54

JUMPFLEX SIgnal Conditioners and Isolation Amplifiers 01788 568008 WHY DO WE NEED ISOLATION? or process control applications, taking accurate measurements of parameters such as voltage, current, temperature, pressure and flow is an integral part of operations. These are measured using a variety of sensors, however signals can be affected by radio frequency interference (RFI), transient signals, common-mode voltages, and fluctuating ground potentials. This makes it difficult to measure parameters and guarantee accuracy, particularly when you consider the wide array of electrical equipment, and potential sources of interference, in a typical plant. F One solution to this is to use a 4 to 20mA current signal to transmit the measurement. Passive sensors will require additional hardware to achieve this, while active sensors typically have electronics built in that can provide a conditioned output, which can then be transmitted without any noise pickup or loss of signal strength. However, transmitting measurements in this way can open up the possibility of ground loops, whereby the sensor and instrument have different ground references. As a result, parts of the signal are transmitted via ground, rather than via the analogue line. To accurately measure 54 PECM Issue 26 an analogue signal, the sensor and the measuring device should share a common ground point, yet this can be difficult to achieve with interference from other equipment. Longer cable runs, and the resistance generated as a result, can also make ground loops difficult to eliminate, creating the potential for inaccurate measurements. To further compound matters, it’s not easy to predict where ground loops will occur, and they are sometimes not apparent until equipment has been installed and powered up. An effective solution to this is to use an isolation amplifier. This breaks the ground loop by isolating the input circuit from the power supply and output circuit, preventing unwanted current flow and ground loops to enable perfect signal transmission and measurement. A major advantage is that it can be easily installed after the original application, allowing engineers to use them as and when they’re required, rather than trying to predict ground loops at the design stage. WAGO’s JUMPFLEX signal conditioner and isolation amplifier are available in variants of just 6 mm wide, making them ideal for confined cabinet spaces, as well as offering safe, effective isolation for applications. A common profile means multiple JUMPFLEX devices can be commoned together which reduces wiring, while pluggable connection technology and a large choice of configuration methods streamline installation. Isolation amplifiers are suited to any application where ground loops prevent accurate measurements. They are also particularly useful for boosting signals to compensate for losses caused by long cable runs. Process industries such as offshore, chemicals, medical and food & beverage require precise measurement to ensure quality and safety, and isolation amplifiers improve accuracy. This can help to reduce production errors and equipment shutdowns. For more information about JUMPFLEX signal conditioners and isolation amplifiers, contact Product Specialist Phil Thompson at WAGO on 01788 568008.