PECM Issue 22 2016 | Page 18

Editors Choice Innovative Ultrasonic Testing Device for Maintenance 4.0 SONOTEC Presents New SONAPHONE “Our SONAPHONE is a trendsetter in preventive maintenance. The goal was to develop the first user friendly ultrasonic testing device that combines novel measuring technology, innovative sensors and intelligent software for preventive maintenance,” explains Hans-Joachim Münch, CEO of SONOTEC. Besides apps that are intuitive to operate, the robust tablet shape with touchscreen technology and large 5-inch display also houses a new sensor concept with a large frequency range. Using the new device, maintenance personnel can see and hear everything that happens in the ultrasonic fre uency range from to k he multi function ultrasonic testing device not only is appropriate for leak detection and classification, but is also useful for tightness testing of unpressurized systems and condition monitoring through checking bearings. The new SONAPHONE is also used for electrical inspection by detecting partial discharges and for checking valves and steam traps. Email: [email protected] www.sonotec.eu Obsolescence and Replacement of Distributed Control System Distributed Control Systems (DCS) are essential to the successful and safe operation of process and manufacturing sites. The challenge faced by our client was to determine when to replace/upgrade the DCS systems and whether to do this in a site-wide intensive programme, or through phased unit-level upgrades. We therefore needed to consider the risks of continuing with the current system, the increasing maintenance costs and potential do ntime due to failures and the capital and operating costs of different possible replacement options. A small team of inspectors, operations, maintenance and process safety personnel took just 2 hours to build the basic scenario using the storyboard and ifespan valuator to model the risks and costs and operational options available. [read the full case study here] http://www.decisionsupporttools.com/download/ o so esce ce d ep ce e t o dist i ted co t o s ste dcs The new SONAPHONE extends the product range of the ultrasonic specialist SONOTEC with a digital ultrasonic testing device including touchscreen technology. This device for preventive maintenance is a hit with users thanks to apps that are intuitive to operate and opens up new domains of application in connection with innovative sensors. Tel.: +49 (0) 345 13317-0 Email: [email protected] Internet: www.sonotec.eu Surge on uptake on Cloud based MRP tatii has recently seen a significant increase of companies signing up to their cloud based MRP Software. A specialised software created for engineers, by engineers. Supporting small manufacturing Companies looking to get control of costs and managing margin appears to be high on their priority list. Statii has seen considerable growth so far this year, successfully implementing their MRP worldwide. Putting their success down to real life experience, running their own engineering business, gaining experience at all levels. Running large metal fabrication businesses to fast paced sub-contract engineering. Fed up of the wa sh of MRP software applications, that either simply did not have the functionality required by engineers, on a day to day bases. Or simply too expensive with huge support costs. Knowing well the complexity of the industry and the ever changing tasks on a daily basis, tatii offers intuitive and simplistic functionality. http st tii co k e t es Keronite enables development of lightweight components Hand-held marking system FlyMarker® mini convinces with new accessories Keronite is the world’s only dedicated, commercially-proven Plasma Electrolytic Oxidation (PEO) surface treatment process. The battery operated hand-held marking system FlyMarker® mini is a lightweight marking unit. With only 2.4 kg and its compact design it is mainly suitable for durable markings of big and unmovable work pieces directly on-site. An enabling technology, it allows engineers across a range of industries – including space, aerospace, motorsport, defence and automotive – to make greater use of light alloys in component designs; reducing weight and improving technical and environmental performance. A clean technology, the patented process converts the surface of light alloys – such as aluminium, titanium and magnesium – into a hard ceramic coating that can be tailored to bring out specific properties at different points of component design o, where one part of the component might need increased wear resistance, another may need better thermal conductivity or aesthetic properties, all of which can be delivered in one, repeatable treatment process. For further details, visit www.keronite.com or contact Neil Watson on 07900 272770. The new, optional available column frame makes the marking of small work pieces or type plates very easy. The mobile marking unit can easily be fi ed on the column frame Using the new version with an integrated barcode scanner it is possible to scan codes (barcodes, QR-codes, etc.) without any external accessories. The scanner is integrated directly on the front face of the marking unit. Tel: +44 1629 826 351 i t o se s ste s td k k to co k Heavy-duty ejectors FIPA ( p co ) recently created a custom EOAT that complements and enhances the performance of an advanced robotic automation system. Designed for FANUC America Corporation, a leading global supplier of innovative robotics, CNC systems, and other factory automation solutions for industries spanning automotive and metal fabrication to food and pharmaceuticals, F s e tremely light eight, kg solution extends the range of parts that their robots can handle, and helps ma imise efficiency Built in FIPA’s American facilities, and installed in the testing and demonstration c e ic co ) headquarters in Rochester laboratory at FANUC ( ills, ichigan, this latest custom solution features four at vacuum cups especially designed for the dynamic handling of oily metal sheets, a heavyduty e ector for the highest possible process reliability, a carbon fiber frame that provides a superior strength-to-weight ratio, and partially black anodised aluminium components for improved wear-resistance and ease of maintenance. 18 PECM Issue 22 With over 30 years’ experience Star Hydraulics have built an impressive reputation for a cost effective st t o d p o essio se vice on service/repair/upgrades of the following Manufacturers Servo valves: be tchley osch lasser e roth o ty erion chneider oog ltra egasus ickers Service / Repair Schedule alve completely dismantled agnets fully demagnetised ltrasonically clean and microscopically inspect all components alve reassembled in clean air conditions alves tested in accordance ith the nternational tandard Flo plot and technical data supplied ith every valve Full month arranty on all repairs Te Please contact us for a quote: i s es st h d ics co k