Nine9 | KL-TECH s.r.o. | www.klte.cz Nine9 | Page 62

KL-TECH s.r.o | www.klte.cz Performance Comparison >> Tool 00-99619-V060-06 V06006T1W06-NC2071 Cutting data Ball nose end mill Radius 0.4 mm Tool steel SKD 61 (JIS G 4404), Hardness: HRB92~93 ( HB 200) Workpiece material Spindle speed Engraving tool 10000 10000 10000 100 100 300 Cutting depth Ap 0.2 mm 0.2 mm 0.05 mm, 4 times to cut to 0.2 mm Roughness of bottom Ra 0.36 Em 0.83 Em 0.46 Em Change and resetting No need Need Need Long Short Short Feed rate r.p.m. mm/min. Tool life Measured result by Alicona IFM system Tool Cutting data 00-99619-V060-06 V06006T1W06-NC2071 Tool 00-99619-V060-06 V06006T1W06-NC2071 00-99619-V060-06 V06006T1W06-NC2035 SKD 51 SS SKD 61 (50HRC) 10000 10000 10000 300 300 100 Cutting depth Ap 0.1 mm 0.35 mm 0.2 mm Change and resetting No need No need No need 24 min.(1440 sec.) 7.2 meters 3.5 meters Workpiece material Spindle speed Feed rate r.p.m. mm/min. Tool life Attention >> Selecting the speed and feed rate • Select the spindle speed and feed rate according to the selected material’s cutting data. • The downward feed rate of the Z-axis should be reduced to 50% of the table feed rate. Cutting fluid and cooling condition • Emulsion is recommended for engraving on steel, stainless steel, Al and Al-alloy. • Blown cooled air is recommended for engraving on cast iron and plastic. Setting-up the tool holder • The tool shank runout should be below 0.01 mm. • Shrink fit chucks, hydraulic chuck and high precision spring collet chucks are recommended. • Pre-balance the tool holder minimum G6.3/10,000 R.P.M. is necessary. Clamping the engraving insert • Place and hold the insert in the insert pocket against the positioning side. • See illustration below: • Step-1 Place the insert in the insert pocket. 60 Nine9 Cutting Tool & Tool Holders • Step-2 Push insert against insert pocket and insert the screw. • Step-3 Tighten the insert screw.