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Cutting Data
Attention >>
• For d1 < 4 mm or size # 5, the center misalignment must be less than 0.05mm.
• If the CNC lathe turret center’ s misalignment is above 0.15mm, please use the Center Height Adjusting Sleeve.( See page 72)
• For low spindle speed special purpose machines or lathes, lower spindle speed is allowed but the feed rate should be maintained.
ø1 ~ ø3.15(# 2 ~# 4) >>
Workpiece material
Carbon steel C < 0.3 % Carbon steel C > 0.3 % Low alloy steel C < 0.3 % High alloy steel C > 0.3 %
60-70-80
50-60-70
45-55-65
40-50-60
Stainless Steel 5-10-20
Cast iron 50-60-70 Al, and non-ferrous metal
100-150-200
IC08 f( mm / rev) IC12
Ø1 ~ 1.25 Ø1.6 ~ 3.15 Ø2(# 2) Ø2.5(# 3) Ø3.15(# 4)
( S = 17825 rpm) 0.02-0.03-0.05
( S = 17825 rpm) 0.02-0.03-0.05
( S = 14005 rpm) 0.01-0.02-0.04
( S = 12732 rpm) 0.01-0.02
( S = 2546 rpm) 0.003-0.01
( S = 15278 rpm) 0.01-0.02-0.04
( S = 38197 rpm) 0.01-0.02-0.03
( S = 13930 rpm) 0.03-0.05-0.06
( S = 11940 rpm) 0.03-0.04-0.05
( S = 10950 rpm) 0.02-0.03-0.05
( S = 9950 rpm) 0.01-0.02-0.04
( S = 1592 rpm) 0.005-0.02
( S = 11940 rpm) 0.02-0.04-0.06
( S = 29850 rpm) 0.01-0.02-0.04
( S = 11140 rpm) 0.04-0.06-0.08
( S = 9549 rpm) 0.03-0.04-0.05
( S = 8753 rpm) 0.02-0.03-0.05
( S = 7957 rpm) 0.01-0.02-0.04
( S = 1592 rpm) 0.01-0.02
( S = 9549 rpm) 0.02-0.04-0.06
( S = 23873 rpm) 0.01-0.02-0.04
( S = 8912 rpm) 0.06-0.08-0.10
( S = 7639 rpm) 0.06-0.08-0.10
( S = 7002 rpm) 0.04-0.06-0.08
( S = 6366 rpm) 0.02-0.04-0.06
( S = 1270 rpm) 0.01-0.02-0.03
( S = 7639 rpm) 0.04-0.06-0.08
( S = 19098 rpm) 0.02-0.03-0.05
( S = 7073 rpm) 0.08-0.10-0.12
( S = 6063 rpm) 0.08-0.10-0.12
( S = 5557 rpm) 0.06-0.08-0.10
( S = 5052 rpm) 0.04-0.06-0.08
( S = 1010 rpm) 0.02-0.03-0.05
( S = 6063 rpm) 0.06-0.08-0.10
( S = 15157 rpm) 0.02-0.04-0.06
Cutting ����
emulsion
emulsion
emulsion
emulsion
emulsion internal > 5 bar
dry
emulsion
ø4 ~ ø10(# 5 ~# 10) >>
Workpiece material
Carbon steel C < 0.3 % Carbon steel C > 0.3 % Low alloy steel C < 0.3 % High alloy steel C > 0.3 %
60-70-80
50-60-70
45-55-65
40-50-60
Stainless Steel 10-15-25
Cast iron 50-60-70 Al, and non-ferrous metal
• Clamping of the insert
100-150-200 f( mm / rev)
IC16 |
|
|
IC20 |
|
IC25 |
Ø4(# 5) |
Ø5 |
(# 6) |
Ø6.3(# 7) |
Ø8(# 8) |
Ø10(# 10) |
( S = 5570 rpm) 0.08-0.12-0.14
( S = 4774 rpm) 0.08-0.12-0.14
( S = 4376 rpm) 0.06-0.08-0.10
( S = 3978 rpm) 0.04-0.06-0.08
( S = 1194 rpm) 0.02-0.04-0.06
( S = 4774 rpm) 0.06-0.08-0.10
( S = 11936 rpm) 0.02-0.04-0.06
( S = 4456 rpm) 0.10-0.12-0.16
( S = 3819 rpm) 0.10-0.12-0.16
( S = 3501 rpm) 0.08-0.10-0.12
( S = 3183 rpm) 0.06-0.08-0.10
( S = 955 rpm) 0.02-0.04-0.06
( S = 3819 rpm) 0.08-0.10-0.12
( S = 9549 rpm) 0.04-0.06-0.08
( S = 3536 rpm) 0.10-0.14-0.16
( S = 3031 rpm) 0.10-0.14-0.16
( S = 2778 rpm) 0.08-0.12-0.14
( S = 2526 rpm) 0.08-0.10-0.12
( S = 758 rpm) 0.04-0.06-0.08
( S = 3031 rpm) 0.08-0.12-0.14
( S = 7578 rpm) 0.04-0.06-0.08
( S = 2785 rpm) 0.12-0.15-0.18
( S = 2387 rpm) 0.12-0.15-0.18
( S = 2188 rpm) 0.10-0.14-0.16
( S = 1989 rpm) 0.10-0.14-0.16
( S = 597 rpm) 0.04-0.06-0.08
( S = 2387 rpm) 0.10-0.14-0.16
( S = 5968 rpm) 0.06-0.08-0.10
( S = 2228 rpm) 0.14-0.18-0.20
( S = 1909 rpm) 0.14-0.18-0.20
( S = 1750 rpm) 0.12-0.16-0.20
( S = 1591 rpm) 0.10-0.14-0.16
( S = 477 rpm) 0.05-0.07-0.10
( S = 1909 rpm) 0.12-0.16-0.18
( S = 4774 rpm) 0.06-0.08-0.10
Cutting ����
emulsion
emulsion
emulsion
emulsion
emulsion internal > 5 bar
dry
emulsion
• Unscrew the insert
1 2 3 4
1 2 3
46 Nine9 Cutting Tool & Tool Holders