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Cutting Data
Attention >>
• For d1 < 4 mm or size # 5 , the center misalignment must be less than 0.05mm .
• If the CNC lathe turret center ’ s misalignment is above 0.15mm , please use the Center Height Adjusting Sleeve . ( See page 72 )
• For low spindle speed special purpose machines or lathes , lower spindle speed is allowed but the feed rate should be maintained .
ø1 ~ ø3.15 (# 2 ~# 4 ) >>
Workpiece material
Carbon steel C < 0.3 % Carbon steel C > 0.3 % Low alloy steel C < 0.3 % High alloy steel C > 0.3 %
60-70-80
50-60-70
45-55-65
40-50-60
Stainless Steel 5-10-20
Cast iron 50-60-70 Al , and non-ferrous metal
100-150 -200
IC08 f ( mm / rev ) IC12
Ø1 ~ 1.25 Ø1.6 ~ 3.15 Ø2 (# 2 ) Ø2.5 (# 3 ) Ø3.15 (# 4 )
( S = 17825 rpm ) 0.02-0.03-0.05
( S = 17825 rpm ) 0.02-0.03-0.05
( S = 14005 rpm ) 0.01-0.02-0.04
( S = 12732 rpm ) 0.01-0.02
( S = 2546 rpm ) 0.003-0.01
( S = 15278 rpm ) 0.01-0.02-0.04
( S = 38197 rpm ) 0.01-0.02-0.03
( S = 13930 rpm ) 0.03-0.05-0.06
( S = 11940 rpm ) 0.03-0.04-0.05
( S = 10950 rpm ) 0.02-0.03-0.05
( S = 9950 rpm ) 0.01-0.02-0.04
( S = 1592 rpm ) 0.005-0.02
( S = 11940 rpm ) 0.02-0.04-0.06
( S = 29850 rpm ) 0.01-0.02-0.04
( S = 11140 rpm ) 0.04-0.06-0.08
( S = 9549 rpm ) 0.03-0.04-0.05
( S = 8753 rpm ) 0.02-0.03-0.05
( S = 7957 rpm ) 0.01-0.02-0.04
( S = 1592 rpm ) 0.01-0.02
( S = 9549 rpm ) 0.02-0.04-0.06
( S = 23873 rpm ) 0.01-0.02-0.04
( S = 8912 rpm ) 0.06-0.08-0.10
( S = 7639 rpm ) 0.06-0.08-0.10
( S = 7002 rpm ) 0.04-0.06-0.08
( S = 6366 rpm ) 0.02-0.04-0.06
( S = 1270 rpm ) 0.01-0.02-0.03
( S = 7639 rpm ) 0.04-0.06-0.08
( S = 19098 rpm ) 0.02-0.03-0.05
( S = 7073 rpm ) 0.08-0.10-0.12
( S = 6063 rpm ) 0.08-0.10-0.12
( S = 5557 rpm ) 0.06-0.08-0.10
( S = 5052 rpm ) 0.04-0.06-0.08
( S = 1010 rpm ) 0.02-0.03-0.05
( S = 6063 rpm ) 0.06-0.08-0.10
( S = 15157 rpm ) 0.02-0.04-0.06
Cutting ����
emulsion
emulsion
emulsion
emulsion
emulsion internal > 5 bar
dry
emulsion
ø4 ~ ø10 (# 5 ~# 10 ) >>
Workpiece material
Carbon steel C < 0.3 % Carbon steel C > 0.3 % Low alloy steel C < 0.3 % High alloy steel C > 0.3 %
60-70-80
50-60-70
45-55-65
40-50-60
Stainless Steel 10-15-25
Cast iron 50-60-70 Al , and non-ferrous metal
• Clamping of the insert
100-150 -200 f ( mm / rev )
IC16 |
|
|
IC20 |
|
IC25 |
Ø4 (# 5 ) |
Ø5 |
(# 6 ) |
Ø6.3 (# 7 ) |
Ø8 (# 8 ) |
Ø10 (# 10 ) |
( S = 5570 rpm ) 0.08-0.12-0.14
( S = 4774 rpm ) 0.08-0.12-0.14
( S = 4376 rpm ) 0.06-0.08-0.10
( S = 3978 rpm ) 0.04-0.06-0.08
( S = 1194 rpm ) 0.02-0.04-0.06
( S = 4774 rpm ) 0.06-0.08-0.10
( S = 11936 rpm ) 0.02-0.04-0.06
( S = 4456 rpm ) 0.10-0.12-0.16
( S = 3819 rpm ) 0.10-0.12-0.16
( S = 3501 rpm ) 0.08-0.10-0.12
( S = 3183 rpm ) 0.06-0.08-0.10
( S = 955 rpm ) 0.02-0.04-0.06
( S = 3819 rpm ) 0.08-0.10-0.12
( S = 9549 rpm ) 0.04-0.06-0.08
( S = 3536 rpm ) 0.10-0.14-0.16
( S = 3031 rpm ) 0.10-0.14-0.16
( S = 2778 rpm ) 0.08-0.12-0.14
( S = 2526 rpm ) 0.08-0.10-0.12
( S = 758 rpm ) 0.04-0.06-0.08
( S = 3031 rpm ) 0.08-0.12-0.14
( S = 7578 rpm ) 0.04-0.06-0.08
( S = 2785 rpm ) 0.12-0.15-0.18
( S = 2387 rpm ) 0.12-0.15-0.18
( S = 2188 rpm ) 0.10-0.14-0.16
( S = 1989 rpm ) 0.10-0.14-0.16
( S = 597 rpm ) 0.04-0.06-0.08
( S = 2387 rpm ) 0.10-0.14-0.16
( S = 5968 rpm ) 0.06-0.08-0.10
( S = 2228 rpm ) 0.14-0.18-0.20
( S = 1909 rpm ) 0.14-0.18-0.20
( S = 1750 rpm ) 0.12-0.16-0.20
( S = 1591 rpm ) 0.10-0.14-0.16
( S = 477 rpm ) 0.05-0.07-0.10
( S = 1909 rpm ) 0.12-0.16-0.18
( S = 4774 rpm ) 0.06-0.08-0.10
Cutting ����
emulsion
emulsion
emulsion
emulsion
emulsion internal > 5 bar
dry
emulsion
• Unscrew the insert
1 2 3 4
1 2 3
46 Nine9 Cutting Tool & Tool Holders