My first MagazineISCOM 305 TUTORIALS Exciting Results - iscom305tutor ISCOM 305 TUTORIALS Exciting Results - iscom305tut | Page 7
with long-life , durable , and replaceable lithium battery-powered strobe lights that are activated by a keypad located on the plant control office wall beside the pending job order bins . Each light would have a unique three-digit number assigned to it . These numbers would be handwritten on the work order , by the individual who loads the cart , before it is given to the plant supervisor to be assigned . There is a chance of multiple carts being needed for the same job , but each cart has its own individual work order and therefore would have its own threedigit identification number and light . This is no deviation from the current process . The assembly workers would walk to the plant control office , retrieve their next job from the bin , type the three-digit code into the keypad , and then find the cart that has the strobe light turned on . This process would eliminate all of the guessing currently required to locate the cart with the raw materials and should reduce the overall average time needed to locate a cart . This would also allow remote storage of the carts , rather than stacking as many as 30 carts at the top of the assembly line , a hindrance to traffic flow and safety . 1 . Identify waste in the current production process . 2 . How does the pager suggestion eliminate waste ? 3 . Have the students and Mr . Alvarez found the root cause of the cart problem ? Why or why not ? 4 . How would you apply the principles of lean production to improve Wiley ’ s situation ?
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with long-life , durable , and replaceable lithium battery-powered strobe lights that are activated by a keypad located on the plant control office wall beside the pending job order bins . Each light would have a unique three-digit number assigned to it . These numbers would be handwritten on the work order , by the individual who loads the cart , before it is given to the plant supervisor to be assigned . There is a chance of multiple carts being needed for the same job , but each cart has its own individual work order and therefore would have its own threedigit identification number and light . This is no deviation from the current process . The assembly workers would walk to the plant control office , retrieve their next job from the bin , type the three-digit code into the keypad , and then find the cart that has the strobe light turned on . This process would eliminate all of the guessing currently required to locate the cart with the raw materials and should reduce the overall average time needed to locate a cart . This would also allow remote storage of the carts , rather than stacking as many as 30 carts at the top of the assembly line , a hindrance to traffic flow and safety . 1 . Identify waste in the current production process . 2 . How does the pager suggestion eliminate waste ? 3 . Have the students and Mr . Alvarez found the root cause of the cart problem ? Why or why not ? 4 . How would you apply the principles of lean production to improve Wiley ’ s situation ?