Mining Mirror July 2018 | Page 40

Technology and innovation Debmarine Namibia, a joint venture between the Namibian government and diamond giant De Beers, operates five offshore mining vessels, which mines diamonds from the ocean off the west coast of southern Africa. One of these vessels, Debmar Pacific, was experiencing problems with its electrical system. Debmar Pacific is one of the oldest vessels, having been built in 1977, and the vessel was having problems with a lighting circuit, in which several transformers were malfunctioning because of poor power quality supply. This is a classic symptom of an electrical circuit experiencing harmonic noise-related problems. Actom Energy, electrical engineering specialist in South Africa, was chosen to design, manufacture, and install an active harmonic filter control panel to the vessel to alleviate this problem. Actom needed to source a harmonic filter fast, and based on a recommendation from De Beers, called upon CP Automation. Using the information supplied by Actom and De Beers, CP Automation advised the use of an ADF P100 active dynamic filter by Comsys. Harmonics becomes a problem because of the use of variable-frequency drives (VFDs) and other non-linear loads. A load is considered non-linear if its impedance changes with the applied voltage. This change means that the current drawn by the non-linear load will not be sinusoidal, even when it is connected to a sinusoidal voltage. Non-sinusoidal loads contain harmonic currents that interact with the impedance of the power distribution system to create voltage distortion and power quality problems, which heat the transformer. This explains why the previous transformers malfunctioned in the lighting circuit on the Debmar Pacific. Harmonic filters — as the name suggests — remove harmonics. However, they also correct the phase of the fundamental currents, converting non- linear loads into linear ones. They cancel out the noise and keep the transformers cool and working efficiently. “We cannot stress enough how much of a positive impact the right harmonic filter can have on a company’s environmental performance, lowering energy consumption and improving productivity,” says John The ADF P100 harmonic filter, supplied by CP Automation, on-board the Debmar Pacific. A cure for vessels’ lighting Mitchell, business development manager at CP Automation. “With this in mind, we were confident that the ADF P100 was a perfect match for Actom’s project, and that it would put an end to the previous transformer issues,” he adds. Exxaro has delivered three more cranes for its Grootegeluk coal operation close to Lephalale in the Limpopo Province of South Africa. The company placed an order with Johannesburg-based Condra to manufacture high-lift overhead travelling cranes for vehicle workshops late last year. This brings the total number of cranes ordered by Exxaro and supplied by Condra since 2016 to six, valued at about R10-million. The first of the new orders, for two cranes, was secured by authorised Condra distributor H&H Specialised Services in November of last year. A third crane was ordered in December and a further order for a fourth machine is expected soon. H&H Specialised Services will supply staff and technical expertise to install and commission all new cranes, the first two of which have already been delivered. Both are 50-ton double- girder electric overhead travelling cranes [38] MINING MIRROR JULY 2018 Exxaro’s 18.4m span 50/20-ton machine featuring variable‑frequency drives on the main lift, long travel and cross travel to facilitate precise positioning of very heavy loads, under test in Condra’s Johannesburg factory mid-April 2018. with standard two‑speed hoists, and both have spans of 18.4m. The third crane is an 18.4m span 50/20-ton machine featuring variable‑frequency drives on the main lift, long travel and cross travel to facilitate precise positioning of very heavy loads. More cranes for Grootegeluk