Mining Mirror February 2018 | Page 40

Cradle to grave Planning and operating an opencast mine is both intricate and tough. Optimising an opencast mine T he planning and management of an opencast mine is a complex and challenging task, particularly for mines that have extended mine lives. Optimisation techniques can be applied to resolve any issues that might arise during the mine planning process. Pit optimisation is a vital part of the mining process and is often one of the first steps carried out by engineers in opencast mine design. A pit optimisation analysis is conducted to determine the most profitable opencast design and given a mineral resource and a set of economic and metallurgical parameters. These parameters typically consist of commodity prices, process recoveries, and operating costs. The first outcome of pit optimisation is to determine the ultimate pit that gives the highest possible undiscounted surplus between net revenue and total operating costs, without considering scheduling constraints or discounting. Mining software plays a critical role in this process and equips mining engineers with the tools to design optimal mine plans that ensure a profitable operation. Micromine 2016 [38] MINING MIRROR FEBRUARY 2018 offers integrated tools for modelling, estimation, design, optimisation, and scheduling and as a scalable solution, it provides users with the flexibility to choose the specific functionality when required. A key differentiator for Micromine over other general mine planning software is the fact that pit optimisation is fully integrated into the Micromine product, which means users do not need to manually import and export files to exchange data with other applications. This presents considerable efficiency gains for mine planners. Micromine Pit Optimisation uses the industry-standard Lerchs- Grossma n (LG) algorithm. Given an ore deposit represented as a block model containing ore grades or block revenues, the LG algorithm determines the pit shape by identifying the blocks that can be removed to contribute to a positive discounted surplus. A nested pit shell analysis is then used to determine the discounted optimal pit. Nested pit shells are a sequence of ultimate pits generated by incrementing the commodity price across a range of values around the base price. The optimal pit gives the highest possible net present value, considering all operational scheduling constraints (annual mining and processing productivity), discounting, and recurring capital costs. Benefits of Micromine’s Pit Optimisation module: • • • • • • Fully integrated within Micromine, with all parameters in one place, saving time and money by eliminating the need for data exchange. Internal and external 32- or 64-bit engines provide the flexibility to adjust the optimiser to suit the available computing resources. Up to four times faster than competing applications. Widely regarded as being the most intuitive and easy-to-use pit optimisation application. Supports any combination of sub-blocked and rotated models, and DTM surfaces. Input parameters for mining costs and element prices can be set up as functions instead of constants, adding greater flexibility to the optimisation process.