METAR Cable Management Systems | Page 88

METAR TRAY METAR TRAY TECHNICAL DATA LOADING INFORMATION To enable the selection of the most appropriate METAR cable tray for a particular installation it is necessary to consider the loads which must be supported and the distance between supports (the span). These loads are broadly classed as dead loads, imposed loads and point loads. Dead Loads Dead loads include the weight of any cables, pipes and secondary equipment carried on or installed on the cable tray plus the self weight of the cable tray and any component of the cable tray (covers, connectors, accessories, etc.). Weight data for cables is readily available from the cable manufacturer or supplier and is usually quoted in terms of kilograms per metre (kg/m). The weight per metre from the cables (or pipes, etc) is the sum of the individual cable (or pipe, etc) weights. Weight data for secondary equipment should also be readily available from the equipment manufacturer or supplier and is usually quoted in terms of kilograms (kg). The unit weight for the secondary equipment can be converted into an equivalent weight per metre by using the following formula: Equivalent weight per metre Wm = 2 x unit weight of equipment (kg) kg/m Span (m) For example, a secondary item of equipment with a weight of 12kg has an equivalent weight per metre Wm of 16kg/m for a span of 1.5m. This figure should be added to the sum of the individual cable weights (or pipe, etc). When determining the location of secondary items of equipment, care should be taken to either mount these items centrally across the cable tray or place these items adjacent to, or directly onto, the cable tray side walls and as close to the cable tray supports as the installation will allow. The allowable loading figures given in the tables below include the self weight of the METAR cable tray. The weight data for additional installed components (covers, mounting accessories, etc) for the METAR cable tray system can be provided on request by our Design Team. 33 Point Loads Point loads are often applied inadvertently to the cable tray during installation and during in-service inspection. Care should be exercised to avoid these undue point loads, particularly on light duty & medium duty cable trays which are not designed for this type of loading. In situations where point loads are applied to heavy duty cable trays, an allowance can be made for the influence of point loads at the design stage when determining the total load to be carried by the METAR cable tray system. When specifying a point load requirement at the design stage it should be noted tha t the value of the point load should be kept to a minimum as incorporating the point load will reduce the allowable cable load for the METAR cable tray. Loading graphs which include the influence of a mid span point load are available on request. METAR cable tray is not intended to be used as a walkway and on no account should localised point loads be applied onto the bed of the cable tray. On those occasions where it is necessary to apply a point load care should be taken to apply the load evenly onto both side walls of the cable tray, preferably using a board or similar support to distribute the load over as long a section of the cable tray as possible. Where doubt exists, further guidance should be sought from our Design Team. Loading Graphs When correctly mounted and secured, cable tray can be considered to be a ‘continuous beam’. This implies that the cable tray run is regularly supported and that the cable trays at the extremities of the run are firmly anchored. The following tables are used to calculate the safe working load and have been verified by testing in accordance to BS EN 61537. 200 180 160 140 120 100 80 60 40 The load bearing capacity of a cable tray is limited by the lesser of the maximum allowable stress induced in the tray section or the maximum deflection acceptable between the supports. The maximum allowable stress is usually limited by the materials lower yield stress; this gives a safety factor of 1.7 against the ultimate tensile strength. Maximum deflection, (in the absence of a particular customer need) is not allowed to exceed 1/360th of the distance between supports (span). 20 0 1 1.25 1.5 1.75 2 2 2.25 2.5 “ž‰œ“ž —žž‰——“ ’žž‰‘“ž ”žž‰›žž 220 200 180 Although unusual, there may be occasions when it is difficult or indeed impossible to anchor the cable tray securely in position. Under these circumstances the tray is ‘simply supported’ and its load bearing ability is substantially reduced. As a rough guide maximum loads should be limited to two thirds of those shown in the loading tables and increased deflection values should be accepted for each span. The data given in the graphs is for tray installed as a continuous beam and allows for the weight of the tray itself. Loading information is available for other gauges and for heavy duty cable trays with increased side wall heights – contact our Design Team for details 160 140 120 100 80 60 40 20 0 1 1.75 “ž‰œ“ž —žž‰——“ ’žž‰‘“ž ”žž‰›žž The METAR cable tray system, components and accessories have been tested to BS EN ISO 61537:2002. Further details can be provided by our Design Team. 34