MDA MAY-JUNE 2019 MDA May-June 2019 | Page 36

GHM edia B usiness |press release| Global MDA Journal Top results achieved in the aerospace sector CHIRON FZ 16 S five axis produces blisks with extremely precise surface form CHIRON Werke GmbH & Co. KG P roducing complex aerospace parts such as vanes, blisks, and impellers requires a particularly fast, very precise, and extremely dynamic machining center. Manufacturing operations for these special components used in engine and turbine construction require 5-axis machining. This 5-axis machining concept is becoming increasingly important, not only within aviation, but across all industry segments. Machines for highly dynamic milling with five simultaneously controlled axes are simply indispensable for construction of aircraft engines worldwide. Precision, jerk control, and acceleration are all fundamental factors within aerospace manufacturing. The FZ 16 S five axis with 5-axis tilt rotary table is the ideal solution for meeting the special requirements of the aerospace sector. Exceptional dynamics As an expert in the field of CNC- controlled vertical milling and turning centers, the CHIRON Group has brought a machining center to market maturity that is precisely matched to the special requirements of the aviation sector: The FZ 16 S five axis with 5-axis tilt rotary table. The mineral cast machine bed, with new gantry design excels through its high degree of stiffness, and thereby also delivers optimum damping characteristics. High-performance motors, two Y-axis drives, as well as short spindle start-up and braking times lay the foundation for the machine’s extreme speed. A-axes and C-axes 36 | may-june 2019 equipped with direct drives deliver even greater dynamics. Turnkey customer solutions from CHIRON Turnkey machines are particularly important for the aerospace sector. These complete solutions with end- to-end automation are matched to individual customer requirements. The CHIRON Group sets important key focuses here, as the corporate group generates more than a third of its revenue with turnkey machining centers every year. In addition to the holding fixture and selection of the right cutting tools, the software provided also makes a contribution to greater productivity and dynamics in machining for customer solutions of this kind. The software systems in the SmartLine portfolio from CHIRON establish the ideal basis for making full use of the performance offered by the machining centers. For example, maintenance work and repairs can be planned in a targeted way with the ConditionLine IT system, which allows productivity to be significantly improved. This is because the software always detects signs of wear, as well as atypical behavior early on during operations, which helps prevent costly downtimes before they occur. In terms of CNC control systems, Global MDA Journal