MACHINERY LUBRICATION- INDIA NOVEMBER-DECEMBER 2019 | Page 6
AS I SEE IT
Condition
Monitoring
Condition
Control
Condition
Response
Condition
Analysis
Figure 2. Condition monitoring is only
the data acquisition stage of condition
control (sustained reliability). Condition
analysis converts this data into meaningful
information about the state of the machine.
Condition response puts this information
to work by converting it into actionable
course corrections, executed either by
humans or autonomously by the machine.
event, it often is referred to as predictive
analytics. Either way, it takes condition
monitoring one step further — a very
important step. This could be called
condition analysis.
However, we’re not done, as we need the
response piece. This is the function of doing
something actionable (real-time course
corrections) with this information. This is
called condition response. But we’re still not
done. We now need to return to condition
monitoring to confirm that we have positive
feedback to these actions. Did the course
correction really work to remedy a problem
Human
Intelligence
or improve overall machine performance?
Perhaps another course correction must be
tested? Publisher
The IIoT is a critical enabler that some say
is long overdue. It implants sensors that
are “tuned in” to the real-time dynamics
of our machines. After all, the failure
development period (P-F interval) can
vary from milliseconds to years. The IIoT
provides the continuous vigilance to the
onset of anything that is changing and might
compromise reliability and sustainability of
our machines and processes. Figure 2 shows
a simple illustration of the circular condition
control process. It’s time to morph condition
monitoring into condition control. [email protected]
Real-time Sensing
and Edge Computing
Today, more and more machines are
fitted with onboard “edge computing” or
distributed intelligence. Data is still fed
to the cloud or a centralized location, but
decisions can be made locally. There’s also
artificial intelligence (AI), which involves
computers powered by sophisticated, self-
learning software using algorithms that
mimic human intelligence. AI is more
common in consumer products but is still in
its infancy in industrial product applications,
especially condition monitoring.
More practical and effective is augmented
intelligence. With augmented intelligence,
the human’s super-computer (brain) teams
with man-made computers to collect and
convert data to actionable information. For
instance, visual operator inspection data
Augmented
Intelligence
Artificial
Intelligence
REAL WORLD
COMPUTER-GENERATED
Figure 3. When human intelligence is augmented by artificial intelligence, the optimum
result can be achieved.
4 | November - December 2019 |
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