Machinery Lubrication India Jan Feb 14 10 | Page 10

COVER STORY 3 Other Lubrication Problems to Avoid Besides the top five problems, there are a few honorable mentions that should be included in any discussion of recurring lubrication issues affecting industry. These are problems that aren’t quite as common but still deserve to be mentioned. Constant-level Oilers Although constant-level oilers are great for providing small amounts of oil to a sump and replenishing lost oil, these devices require proper installation and maintenance. They should be installed on the appropriate side of the housing so the shaft rotation is toward the oiler. This is more critical on smaller sumps. Also, the oiler must be installed straight, i.e., level and perpendicular to the ground. Finally, the oil level inside these devices should be set so half of the bearing’s bottom element is submerged in oil. When using constant-level oilers, it is best practice to install a bull’s-eye sight glass on the opposite side of the housing from the oiler to ensure the proper oil level is maintained. Sediment can block the piping and starve the bearing for oil. Air pressure can raise the oil level, causing increased drag and excess heat in the housing. With the sight glass in place, these issues can be recognized and corrected before any lasting damage is done. High-speed Grease Many facilities use a general-purpose grease for almost everything in the plant. However, a multi-purpose grease