MACE Magazine Issue 45 2026 | Page 41

4. Consider Whether Stainless Steel Is Required
For intensive washdown or highly corrosive environments, a stainless-steel cylinder may be more appropriate.
Camozzi Series 90 cylinders comply with ISO 15552 and feature AISI 316 stainless-steel construction. They are designed for applications requiring high corrosion resistance, including food, marine and offshore environments.
However,“ stainless steel” should not be treated as a complete specification. The precise grade and the materials used for the piston rod, fasteners and mountings should also be confirmed.
5. Review the Complete Assembly
The service life of a pneumatic cylinder can be limited by its least resistant component.
The cylinder body, piston rod, fasteners, brackets, sensors, fittings, tubing and accessories should therefore be assessed as one complete assembly.
A stainless-steel cylinder fitted with standard platedsteel mounting hardware may still leave vulnerable points within the installation.
6. Check Piston Rod Protection
The piston rod is one of the most exposed and operationally important parts of a cylinder.
Corrosion, scratching or contamination can damage the rod seal and allow contaminants to enter the actuator. Rod material, surface finish, direct spray exposure, scraper type and the risk of impact should all be considered.
Protective bellows or scraper seals will provide additional protection in some environments.
7. Confirm Seal and Chemical Compatibility
A seal material that performs effectively with water may not tolerate alkaline cleaners, acids, disinfectants or elevated wash temperatures.
Chemical type, concentration, contact duration, operating temperature and cleaning frequency should be provided to the cylinder supplier so that the correct sealing arrangement can be selected.
8. Avoid Water and Contamination Traps
Cylinder orientation and installation design can influence how effectively water drains away.
Open profile grooves, exposed threads, recessed fasteners and poorly positioned pneumatic ports may retain water or cleaning residues.
Unused grooves should be covered where practical, while tubing and fittings should be positioned to support drainage and effective cleaning.
9. Protect Sensors and Pneumatic Connections
Sensors, cables, connectors, tubing and fittings must withstand the same washdown conditions as the cylinder.
The environmental and chemical resistance of magnetic sensors, cable glands, valve plugs, pushin fittings and pneumatic tubing should all be confirmed.
10. Consider Maintenance and Failure Analysis
The cylinder should be positioned so that it can be inspected, cleaned and replaced without unnecessary disruption.
Where repeated failures occur, the underlying cause should be investigated rather than simply replacing the cylinder. Misalignment, side loading, unsuitable seals, poor air quality or chemical incompatibility may be contributing to the problem.
ISO Compliance Is Only Part of the Specification
ISO compliance confirms dimensional compatibility, but it does not guarantee identical materials, sealing systems or environmental performance.
Specifying a reliable cylinder for a washdown area requires engineers to consider the complete operating environment, including construction materials, chemicals, seals, accessories, drainage and maintenance access.
Camozzi Automation UK supports pneumatic component distributors, OEM engineers and plant automation teams with ISO-profile cylinders, stainless-steel cylinders, mounting accessories, sensors, fittings and air-preparation equipment.
To discuss a washdown application or request technical support with pneumatic cylinder selection, contact Camozzi Automation UK.
www. camozzi. co. uk / news / how-to-specify-iso-profile-cylinders-for-washdown
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