Lubezine Magazine Vol. 9 April - June 2014 | Page 24

TECHNOLOGY FEATURE gear and engine numbers cover the same range of viscosities; for example, an SAE 30 engine oil has approximately the same viscosity as a SAE 85W gear oil. This is because the formulation of engine oils is very different to that of gear oils in the automotive industry. An engine oil is far more stressed than a gear oil because it must cope with combustion by-products and blow-by gases which severely degrade the oil. As a result engine oils contain a much wider variety of additives than gear oils. Although not ideal, an engine oil will function in a gearbox while a gear oil will destroy an engine. Comparative Viscosity Classifications Monogrades and multigrades Engine (and gear type) oils come in a variety of grades as the table 2 shows such as SAE 30 or SAE 80W. These are known as monograde oils, but multigrade oils are also available with SAE gradings like 15W40 or 80W90 etc. All multigrade oils have the viscosity properties of a low temperature ‘W’ oil and a high temperature oil without the ‘W’ suffix. An SAE 30 and an SAE 15W40 both have roughly the same viscosity (kinematic) at 40 0C; they both approximate an ISO 100 oil. What then is the difference between a monograde and a multigrade oil in viscosity terms? Remember that if temperature is increased, viscosity will decrease. The viscosity is high at low temperatures and low at high temperatures. However, not all oils behave in the same manner. Some oils ‘thin’ out less than others when the temperature is increased. This is the difference between a monograde and a multigrade oil. On a very cold winter morning the temperature could be -50C but when the engine reaches full operating temperature it might be 1000C. Ideally, what is required is a fairly low viscosity oil which will flow readily at low temperatures without thinning out too much when operating temperature is reached. Multigrade oils are formulated to do this. A typical monograde oil such as SAE 40 would thin out as temperature increases while as a multigrade oil such as 20W50 would thin out less with increase in temperature . This introduces the concept of the Viscosity Index (VI) which is a measure of an oil’s ‘multigradedness’. The higher the VI, the more ‘multigraded’ the oil. In the above example, SAE 40 (mono22 Chart 1 grade) has a low VI while SAE 20W50 has a high VI. The advantage of using a multigrade oil is that it has greater viscosity stability over a wider range of temperatures. The oil behaves like an S QH