Lubezine Magazine Vol. 3 Lubezine Magazine Vol. 3 | Page 25

The four-stroke engine P.28 See also • Rust and oxidation protection properties; • Low flash point (the lowest temperature, at which the oil vapors are ignitable); • Resistance to cavitation; • Low foaming; • Compatibility with sealant materials. Hydraulic systems are widely used in industrial machinery, construction equipment, automotive, aircraft and marine applications. Critical areas of lubrication in a hydraulic system Types of hydraulic fluids Optimal properties of hydraulic oils are achieved by a combination of a base oil and additives (Anti-wear additives, detergents, anti-oxidants, anti-foaming agents, corrosion inhibitors, etc.). Critical areas of lubrication in a hydraulic system Component Concern Gear pump Enmeshed gears Vane pump Vanes sliding against the ring Piston pump Pistons and shoes run against the cylinder Valves Valves can stick Actuator Low speed, high loads and corrosion Filter Filter blockages Reservoir Low temperature operation, oil conditioning and corrosion Piping and sealing Leakages and corrosion Property of Oil Viscosity, Anti-wear (if required), oil condition Viscosity, Anti-wear, oil cleanliness Viscosity, Anti-wear, Metal compatibility, Oxidation and hydrolytic stability Cleanliness, Demulsibility, thermal stability Viscosity, Anti-wear and Anti-rust Demulsibility, Filterability Air release, low foaming, Demulsibility, Anti-rust and paint compatibility Compatibility a) Mineral hydraulic oil (petroleum base) Mineral based oils are the most common and low cost hydraulic fluids. They possess most of the characteristics important for hydraulic oils. The disadvantages of mineral (petroleum) based oils are their low fire resistance (low flash point), toxicity and very low biodegradability. Petroleum-based oils contain most of the desired properties of a hydraulic liquid. However, they are flammable under normal conditions and can become explosive when subjected to high pressures and a source of flame or high temperatures. Nonflammable synthetic liquids have been developed for use in hydraulic systems where fire hazards exist. b) Phosphate ester based synthetic hydraulic fluids Phosphate esters are produced by the reaction of phosphoric acid with aromatic alcohols. Phosphate esters based hydraulic fluids possess excellent fire resistance. However, they are not compatible with paints, adhesives, some polymers and sealant materials. They are also toxic. These fluids will burn if sufficient heat and flame are applied, but they do not support combustion. Drawbacks of phosphate ester fluids are that they will attack and loosen commonly used paints and adhesives, deteriorate many types of insulations used in electrical cables, and deteriorate many gasket and seal materials. Therefore, gaskets and seals for systems January-March 2012 | Lubezine Magazine 23