ITPLAST Ago/Sep 2023 | Page 48

MACHINERY
Towards Proactive Maintenance
Smart Care runs continuous , in-depth medium-long term health checks on your machines . All with one overriding purpose : to help you make the best decisions . By exploiting AI to analyze huge quantities of data collected in the cloud , Smart Care ‘ objectifies ’ the true value of information , doing so by producing dedicated KPIs that artificial intelligence then uses to predict the tasks needed to maintain optimal production . With Sacmi Smart Care , you decide how to run your machines , when and how to intervene . All based on the analysis of real parameters , derived from the immense quantities of machine-fed data processed by our servers . More specifically , these parameters can include KPIs such as plant availability and MTBF ( mean time between failure ), that is , a statistical analysis of the time between two failures and therefore a fundamental indicator of expected reliability . The platform can also provide statistical reports on shutdown causes by analyzing all machine-generated alarms and on mean time to repair ( MTTR ), another crucial index for measuring expected availability in relation to production requirements . Users can also keep other process variables under control , analyzing them either individually or in aggregate form according to relevant criteria . Sacmi Smart Care is designed to be available anywhere , regardless of distance . Being able to virtualize assistance completes and optimizes the on-site services that Sacmi delivers via its worldwide network of branches . Smart Care however , seeks to go even further by predicting problems before they can actually occur . Once again , the key to this is the immense quantity of data provided by machines and processes . However , to aid decision-making , that data needs to be translated into meaningful information . One of Smart Care ’ s key advantages is that it saves time and money by accurately quantifying the frequency and cost of maintenance in advance . Together with other Sacmi services such as interconnection with the Here supervisor and Smart Pack digital controls , this keeps production downtimes to a minimum . With Smart Care , customers have access to meaningful , objective information that
The Sacmi Smart Care
lets them detect process drifts or component malfunction in advance . This makes predictive analysis possible , all thanks to dedicated algorithms that draw on Sacmi ’ s vast experience of daily machine / plant management . The result ? An opportunity to plan maintenance better and simultaneously reduce the costs that stem from unexpected stops or the incomplete / incorrect interpretation of data that can occur when analysis is entrusted solely to an individual operator ’ s experience . Data is a valuable asset for customers . That ’ s why Sacmi has built Smart Care with the world ’ s leading in-cloud architects in compliance with the most advanced security and confidentiality standards . A distributed architecture ensures service is unrestricted by the geographical location of customer and assistance : data is always available and can include process info , warnings , alarms and performance indicators ( consumption , availability , etc .), all in synergy with HERE Supervisor processing power . The Smart Care platform can be accessed via any authenticated device on the corporate network , maximizing data portability and security . Premium services include automatic notifications of any advance detection of drifts . In short : a proactive problem-solving service that ensures effective , carefree production at all times .

DROP

Automatic extrusion lines

for the production of labyrinth tape

Italian technology plast / Jenuary 2010
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