ISMR September 2022 | Page 78

FOCUS ON STAMPING

Fagor Arrasate servo transfer press technology .
with its “ iForming PMS - Intelligent Forming Productivity Management System ” solution . It has also implemented scanning code and fingerprint authentication to meet workplace safety requirements , as well as facial recognition and an iris recognition system .
DEES Hydraulic Industrial Co ., Ltd . is a hydraulic press manufacturer with factories in Taiwan and China . Its main products include presses such as custom triple-action ; diespotting ; die tryout ; deep-drawing ; transfer ; servo-controlled ; tandem line ; hot-forming four-post ; hemming ; C-frame etc . Its focus is on three main stamping areas : servo motors , higher speed of the hydraulic press and higher productivity for presses , using accumulators for shorter strokes . DEES Hydraulic has also successfully developed a closed loop , hydraulic , servo-controlled die-spotting press .
Formed in 1976 in Taiwan , it has been present in China since 2000 and , in 2014 , moved to a newly built factory in China which is almost double the size of its previous factory there . The automotive market is a key industry sector for the Taiwanese manufacturer , which supplies customers such as Audi ; Volkswagen ; Mercedes-Benz ; Volvo ; HONDA ; TOYOTA ; BMW and more .
Fagor Arrasate , headquartered in Spain , designs and manufactures presses and stamping systems from 630KN up to 150,000KN , using mechanical , hydraulic or servo-driven technology , depending upon customer requirements . New solutions for large transfer presses of above 30,000kN to process tailored blanks , HSS and UHSS , were launched in November 2021 . Its high-speed press line ( WaveLine concept ) has been developed to transfer large , stamped parts ( such as body side , hood , roof and double-door units ) through large tandem press lines .
It has incorporated Danobat ’ s coil lasercutting technology into its press lines . With an eye on Industry 4.0 , it brought the Digital Twin of an existing 2000-ton press to the Blechexpo exhibition last year to show different applications of the model in training , maintenance or commissioning .
In May 2022 tests with Mondragon Unibertsitatea and Batz S . Coop , Fagor recently demonstrated that the weight of a vehicle bumper can be reduced by 40 % by using hotstamped aluminium .
Fresan Makina san . ve Tic . Ltd . Sti manufactures C-frame eccentric presses from 10 tons to 250 tons ( 100kN - 2500kN ), special machinery and hydraulic punching presses .
Group Rhodes is one of Europe ’ s largest original equipment manufacturers in its field . The Group actively manufactures and markets over fifty basic ranges of presses / machines and designs , develops and manufactures bespoke machinery and complete turnkey solutions . It is also a specialist in super plastic forming and diffusion bonding for aerospace and automotive industries and offers a full range of aftermarket services across a wide range of industrial sectors .
Through its Rhodes Interform business , it has also developed a new stamping process that enables large monocoque components , particularly those produced by super plastic forming ( SPF ) from very thin material , to accurately retain their shape on cooling . The company designs , manufactures and installs titanium and aluminium forming cells for aerospace and automotive manufacturers .
At the MACH 2022 exhibition recently in the UK , Rhodes Interform demonstrated its latest machine designs through Virtual Reality ( VR ). Its sister company , Atkin Automation , showcased its portfolio of coil-processing machinery , which includes a comprehensive range of servo roll feeds .
Haulick + Roos manufactures precision stamping and forming machines for stamping , punching , cutting , bending and drawing . It can also handle complex forming work with progressive and complete cutting tools in the press force range from 250 to 5,000kN . Its ROP 4000-3500 press ( with a press force of 4000kN , installation length 3500mm ) features a KFS guide system , rotating stroke / pendulum stroke and switchable servo drive .
HEILBRONN Group offers a broad spectrum of press technology for the packing and pharmaceutical market , as well as for sheetmetal processing , from single machines up to complete production lines . This includes C-frame presses and straight-sided eccentric presses ; link drive presses ; blanking lines ; decoilers , straighteners and feeders .
Danish manufacturer Hydraulico A / S has installed over 4000 hydraulic presses in 60 countries since 1946 . Its product range includes tailor-made presses ( up to 8000 tons and five forming axes ) and customised press solutions integrating different types of peripheral equipment , automation , heating technologies and tooling . It designs and delivers advanced press technology and complete production lines , with all presses designed and produced to customer requirements . The design , construction and production of advanced hydraulic presses are still Hydraulico ’ s core competences .
Its HydraulicoLink TM enables users to check the overall status of presses , maintenance operations , spare parts availability and production data . The company has now opened a subsidiary office based out of the United States .
Ing Yu is a Taiwanese precision stamping press manufacturer which provides high-speed presses for automotive , can-making , motor lamination and complex forming applications . INGYU ’ s Apex straightside , two-plunger , high-speed press features two-piece casting frames . Its Saga multi-slide motion mechanical press features three slide motion modes , including forming , bending and drawing , in one press to maximise productivity .
Interlaken Technology Company ( ITC ), a manufacturer of production press equipment for hydroforming , elevated temperature forming and hot-stamping systems , has introduced a four-column hydroforming press system for running high-volume production while reducing cycle time . Interlaken offers this hydroforming press system in clamp forces ranging from 250 to 5000 tons . Hydroformed parts are stronger and weigh less due to structural integrity and fewer welds or add-on pieces .
ITC has taken its knowledge of hydroform press design and combined it with the forming techniques developed by HEATform™ . HEATform™ is Hot Metal Gas Forming
Ing Yu ’ s APEX press .
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