PRODUCT REVIEWS
BAYKAL’ s headquarters at Bursa, Turkey.
APHS 6000 press brake( 6800mm and 6000 metric tons of press force).
Next-generation bending systems
“ The global sheet metal processing industry is undergoing a profound transformation. Driven by the demand for greater precision, sustainability and production flexibility, the traditional press brake( once a purely hydraulic workhorse) is evolving into a smart, energy-efficient and digitally integrated manufacturing system,” Akif Baykaldi, Sales and Marketing Director, BAYKAL, told ISMR.
BAYKAL, a major producer of O-Frame and C-Frame press brakes, offers solutions from its compact 900mm all-electric models to 22,100mm, 8,000-ton giants.
“ One of the most significant shifts in bending technology is the rise of hybrid press brakes, combining the immense forming power of hydraulic systems with the energy efficiency and responsiveness of servo-driven motors. Unlike conventional hydraulics that run continuously, hybrid systems activate only when needed, dramatically reducing oil usage and energy consumption— often by up to 63 %— without compromising tonnage or precision. Our APHS Pro Hybrid exemplifies this evolution, offering thousandth-of-a-millimetre accuracy, faster cycle times and significantly lower operating costs, even in demanding industrial environments,” continued Akif Baykaldi.
All-electric press brakes
Another defining trend is the rapid adoption of all-electric press brakes, which eliminate hydraulic components entirely.
“ These systems deliver exceptional speed, repeatability and energy efficiency through precision servo drives that precisely control the bending process. With minimal crowning requirements, extremely low noise levels and clean, maintenance-free operation, electric press brakes provide a
Akif Baykaldi, Sales and Marketing Director, BAYKAL.
highly controlled bending environment ideal for thin-to-medium sheet applications and high-volume production lines,” explained Akif Baykaldi.
“ Our latest all-electric press brake solutions set new benchmarks in forming tolerance and operational efficiency. Consuming significantly less power than hydraulic systems and requiring minimal maintenance, they align with modern manufacturers’ goals for sustainable production, lower lifecycle costs and enhanced workplace safety— all while achieving micron-level precision and faster cycle times,” he added.
The O-frame advantage
Traditional C-frame press brakes have inherent limitations in rigidity, force distribution and part size. BAYKAL’ s patented O-frame design positions hydraulic cylinders at the centre of the bending axis. This design ensures vertical, evenly distributed force across the workpiece and, said the Turkish manufacturer,“ virtually eliminates deflection even under maximum load.”
“ The fully enclosed, monolithic frame acts as a single reinforced unit, enabling full-length bending and supporting the production of larger, deeper and more complex components. This innovation significantly expands design capabilities and improves bending consistency across diverse applications,” outlined Akif Baykaldi.
Large-format press brake
The demand for ultra-large press brakes continues to grow across sectors such as shipbuilding, structural steel fabrication, heavy construction equipment and energy infrastructure. These industries require machines that deliver enormous tonnage, exceptional rigidity and precision at scale. To meet these demands, BAYKAL has developed its APHS Max series, capable of up to 8,000 tons of force and lengths exceeding 22 metres.
“ Built with rigid mono-block frames, deep throats, expanded daylight openings and extended stroke lengths, these largeformat systems handle deep bends and long tooling with strength and repeatability. They also feature advanced control systems for precise force distribution and synchronised movement, ensuring accuracy even in oversized parts and heavy-gauge materials,” confirmed Baykaldi.
Advanced features
Advanced features such as adaptive bending, real-time monitoring and predictive maintenance allow machines to selfoptimise for precision, efficiency and uptime. BAYKAL press brakes are Industry 4.0-ready, designed to integrate seamlessly into smart factory ecosystems enabling remote monitoring, data analytics and process optimisation for greater productivity.
“ Our machines operate with low noise levels( 60 – 68 dB( A)), consume significantly less oil and incorporate intelligent energy management systems that minimise waste and lower total cost of ownership. These advances not only reduce environmental impact but also extend machine lifespan, lower the total cost of ownership and improve operator safety and comfort,” added Baykaldi.
“ With modular configurations, extensive tooling options and custom-engineered solutions, a single BAYKAL press brake can replace multiple specialised machines,” he concluded. n
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110 | ismr. net | ISMR October 2025