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Jebens GmbH
Jebens GmbH is a specialist in large , heavy , flame-cut parts ; complex assemblies , mechanical processing and welded structures ( with weights of up to 160 tonnes per item ). It is based at Korntal-Münchingen and Nördlingen in Germany .
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In components made from metallic materials , residual stresses occur during manufacture , processing and deformation which are unevenly expressed and distributed . These can lead to distortion and cracking of the component during further processing and , with the operating load , can even lead to its failure . Traditionally , stress relief annealing is the method of choice for relieving internal stresses in metallic structures . Equally tried and tested for decades , yet significantly less well known and used , is vibratory stress relief . This process is considerably faster , cheaper and more environmentally friendly . In view of increasing demands on environmental protection , resource conservation and cost structures , vibratory stress relief for the dimensional stabilisation of welded components before , during or after mechanical processing is , therefore , becoming increasingly important from the perspective of sustainability and costeffectiveness . |
Vibratory stress relief , which was introduced in the USA around 100 years ago and marketed and significantly improved by VSR Industrietechnik GmbH in Germany over the last 50 years , works by applying targeted vibrations to component areas with existing residual stresses . Due to the targeted load effect of the imbalance motor in areas with high residual stress , the yield point of the material is exceeded at localised points . This results in localised relief and the reduction of residual stresses .
The stress relief process
At the beginning of the process , it is important to consider the correct positioning of the workpiece , in addition to the material and weight of the component . The minimum acceleration required in the component of ten metres per second squared , and the maximum speed of up to 6,000 revolutions per minute ,
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