PRODUCT REVIEWS
The path to greater productivity
Sheet metal specialist , Prima Power , will be showcasing new modular and scalable technologies at EuroBLECH 2024 ( 22- 25 October 2024 in Hanover , Germany ). Reflecting this year ’ s EuroBLECH motto ‘ The Power of Productivity ’, Prima Power will demonstrate dynamic solutions designed to level up the manufacturing processes of its customers on stand B146 in Hall 12 .
Prima Power Platino Linear system .
Platino Linear with Compact Server
The Platino Linear 1530 2D laser machine , the new 2D laser solution , is equipped with an 8kW fibre laser . The Compact Server loading / unloading system further optimises overall throughput per square metre .
“ At EuroBLECH 2024 , the Platino Linear will be showcased with features designed to further increase its overall profitability . The maintenance-free linear drive enhances machine uptime and reduces operating costs due to its high energy efficiency . With its compact footprint , the Platino Linear achieves high throughput per square metre with a 22 % reduced footprint . It also offers lower cost per part with gas savings of up to 40 %, reduced energy consumption and up to 96 % sheet utilisation . Advanced cutting options , such as the GAS MIXER Cut and ECO TOUCH Cut , optimise cutting processes by enhancing speed , reducing gas consumption and minimising burrs in a variety of materials ,” explained the Italian manufacturer .
Robotic press brake bending cell
The Prima Power robotic press brake bending cell in Hanover will integrate the eP Genius 1030 press brake , with automatic tool-changing system , and a seven-axis anthropomorphic robot which connects the press brake to high-end Night Train ® storage ( creating a fully automated flexible manufacturing system ).
“ The robotic press brake bending cell is
Robotic press brake bending cell . profitable for small and large batches due to its easy part programming , automatic gripper change and modular automatic tool change ( up to 30 % faster than the market average ). Its efficiency in unmanned production enables fully automated operations , eliminating all manual intervention except for the removal of finished parts from the work area ,” said Prima Power .
PSBB flexible manufacturing system
The PSBB ( Punch-Shear-Buffer-Bend ) line is a fully integrated system for manufacturing rectangular parts and thin materials . The system to be showcased at EuroBLECH 2024 includes the Shear Genius 1530 EVO combined punch and shear system and the Express Bender EBe 2726 FM panel bender .
“ The PSBB line provides integrated automation , enabling 24 / 7 automated production for kit , batch and mass production . By reducing low added-value manual operations , PSBB results in four times higher production efficiency compared to conventional manufacturing cells . The Shear Genius 1530 EVO is designed for square parts and panels . It combines various processes , ( including punching , tapping , forming , marking and shearing ) with up to 600 tools available inside the machine without additional tool storage . It delivers truly sustainable production through high sheet optimisation ( 20 % better than conventional technologies ), low power consumption ( 25 % compared to conventional technologies ) and reduced maintenance requirements . The integration of the Fast-Loading Storage sheet-bysheet loading device provides an efficient and economical solution when production demands require quick raw material changes ,” added the company .
The bending solution integrated into the PSBB line on show at EuroBLECH will be the Express Bender EBe2726 FM fully servo-electric panel bender , with a new bending height of 264mm . The DNP ( device for narrow parts ) option enables the bending of narrow parts and profiles . The Express Bender on display in Hanover will include advanced angle control systems , such as the thickness measurement system ( TMS ) and patented advanced profile inspection ( API ).
All-in-one software solutions
Prima Power ’ s all-in-one software suite , featuring NC Express ® and Tulus ® Office , is designed to improve continuous and integrated production flow . NC Express is a versatile CAM software designed to program a wide range of Prima Power machines , with advanced toolpath generation and optimisation algorithms to enhance automatic programming .
“ EuroBLECH 2024 will see the world premiere of the new NC Express BEND , designed specifically for panel bending operations . It streamlines programming , reduces set-up time and boosts productivity . Serving as an integrated MES platform for comprehensive production planning and monitoring , Tulus Office provides real-time insights and data analytics to optimise manufacturing efficiency ,” concluded Prima Power . n
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142 | ismr . net | ISMR October 2024