FOCUS ON WATERJET CUTTING
ALLFI Quantum 4550 .
up to 60 degrees using a cutting force of 39N at a maximum speed of 50.8 metres / minute , along with a Z-travel capability of 304.8mm .
The ALLFI Quantum 4550 waterjet pump is designed to be up to 60 % more energy efficient than standard hydraulic boosters . This “ green ” waterjet pump requires up to 70 % less cooling water and less electricity and oil , according to the manufacturer .
BTG GmBH has showcased two highpressure pumps in its Ecotron range – the 40.37 + and the 40.45 +.
Luxembourg manufacturer Ceratizit has produced its Premium + Focusing Tubes for demanding waterjet cutting applications . Optimised wear protection ensures longer tool life ( which supports improved machine utilisation ). Improved material quality and processing offer up to a 30 % improvement in performance , according to the manufacturer .
CMS Metal Technology launched its CMS Tecnocut Proline last year , a compact , sturdy single-block design waterjet cutting system . It includes up to two 4150 bar ( 60K PSI ) integrated electric intensifiers for cutting versatility .
“ The system features a stainless-steel tank that can include an optional retrofit dredge ; pipe rotary axis ; automatic water level system and five-axis calibration TCP . Front and rear automated hatches protect the operator and create a cleaner working environment . A laser line projector easily and rapidly checks the alignment of the material with respect to the cutting X-axis . A video camera , integrated into the Z-axis , captures the cutting area to accurately determine the origin of the work ,” explained CMS .
“ The machine is accurate with positioning precision and axes repeatability of +/ -0.035mm and +/ - 0.025mm , respectively , to meet demanding cutting applications ,” explained CMS .
Its digital solutions include CMS Connect , an IoT platform that is integrated with the latest-generation CMS machines , and CMS Active , its new operator HMI interface , as well as the Eye CMS console .
With its ConSus abrasive mixing unit , waterjet cutting specialist ConSus ANT enables the stationary use of Water Abrasive Suspension ( WAS ) systems in the processing industry . A continuous suspension jet , it says , provides a ‘ more efficient cutting performance at lower pressure compared to conventional Water Abrasive Injection ( WAIS ) systems .’ For customisable performance comparison of both methods , a free web app is offered .
ConSus operates at a maximum pressure of 1500 bar and can be integrated into any existing waterjet cutting system , as ‘ only the pump and control system need to be adapted ’.
Eckert ’ s Opal Waterjet Combo is a patented , rapid CNC waterjet for plasma and waterjet
The CMS Tecnocut Proline . cutting . Equipped with the Pro-X 3D waterjet cutting head , it combines the advantages of rapid plasma cutting and precision waterjet cutting . Eckert cites a reduction of production costs ‘ of up to 70 %’ in comparison to standard waterjet machines . It also offers a stand-alone Opal Waterjet with 2D and 3D cutting heads .
ESAB Welding & Cutting Products has introduced its new Hydrocut™ HDX largegantry waterjet cutting system for cutting over a work area measuring up to 18 ft . wide x 56 ft . long . The Hydrocut HDX can be equipped with up to four waterjet cutting heads , two oxy-fuel stations and up to two plasma stations , including ESAB ’ s DMX Plasma Beveller . It can also be equipped with various marking tools for high-speed text or line marking , including plasma marking , pin stamping or inkjet plate marking .
“ The Hydrocut HDX combines the precision of waterjet with the speed of plasma to optimise cycle time and quality ,” said Steve Zlotnicki , Global Product Manager , ESAB Cutting Systems . “ Combining technologies can lower part cost by up to 60 per cent or more , as well as increase productivity and enhance safety through reducing part handling .”
ESAB ’ s new Hydrocut™ HDX large gantry waterjet cutting system , with plasma capability .
Flexicon ’ s JET-FEED™ garnet delivery system feeds garnet directly from 1814 kg bulk bags to the pressure pot . It consists of a BULK-OUT ® bulk bag discharger with a removable bag lifting frame that is positioned by forklift above a bulk bag .
Flow International Corporation , a developer and manufacturer of ultra-highpressure waterjet machines for cutting applications , offers its Mach range of waterjet cutting systems . Available with a dual bridge , the Mach 700 series is a large format waterjet designed for demanding environments . The NanoJet is a small-format waterjet machining centre and fully enclosed , all-in-one solution . In January 2022 , Flow launched its next generation of intensifier pump technology , the MotoJet X . The MotoJet X features technology advances focused on maximizing customer uptime , improving usability and “ nearly eliminating ” hands-on customer maintenance . It operates at 60,000psi with both 30hp and 50hp options .
Flow also showcased a Mach 200 , headlining the Pivot + ™ cutting head and its flagship Mach 500 waterjet cutter featuring
ISMR May 2022 | sheetmetalplus . com | 51