PRODUCT REVIEWS preloading system for the top roll and the one under the bottom roll, ensuring consistent performance across the entire thickness range,” it continued.
“ Accessories, settings and technical solutions are never predefined. They are developed through close collaboration between the customer and our engineering team— an approach that allowed the machine to be tailored to Geldof’ s requirements. A solid product portfolio sets the baseline— but every machine that leaves our factory is redefined by the specific process it is built to serve,” added Faccin.
Roll-bent products, with cones, from Geldof.
Advanced handling system and motorised rolls
As handling would be a key factor in achieving the desired results, Faccin engineered a highly customised solution including:
■ Two extra-long multi-joint and walkable side supports with clamping system for the on-board tack welding.
■ A top support with wing-type technology for plate control.
■ A 90 ° opening top beam, eliminating interference during extreme cone rolling.
“ All axes are managed through the advanced SIEMENS CNC control, enhanced by a wireless remote system. Acting as a natural extension of the main console, the wireless interface gives operators full control of the rolling process from any position— improving flexibility, efficiency and ease of operation,” explained Faccin.
“ To further enhance process control— especially with thin plates and conical plates— the machine was configured with all four rolls motorised, including the two side rolls. They can be used in idle mode without the need to disassemble the motor-gearbox system,” it added.
Smart hydraulics and predictive maintenance
The system is designed to ensure maximum uptime and full operational
Below and middle: Faccin’ s 4HEL plate rolling machine at Geldof. continuity. Using redundant hydraulic architecture, the machine continues working even if a pump is under maintenance— eliminating the risk of costly downtime typical of traditional systems.
All hydraulic functions are centralised and managed via fieldbus technology, replacing conventional wiring and enabling real-time monitoring, faster diagnostics and remote service intervention.
Advanced algorithms continuously analyse machine parameters, enabling predictive maintenance and allowing issues to be identified before they impact production.
“ From day one, Faccin proved to be the partner we were looking for— capable of addressing our most demanding technical requirements. After two years of continuous operation, we can confidently say that no better choice could have been made,” concluded Dieter Vandeputte, Maintenance and Facility Manager, Geldof. n
About Faccin Group
The Faccin Group has installed over 17,000 machines for rolling, bending and forming metal. Founded in the 1970s, its brands are Faccin, Roundo and Boldrini based in a production facility covering over 25,000 square metres. Each brand retains its unique identity and expertise while promoting the sharing of best practice, experience and work methodologies. Three brands in one group.
www. faccingroup. com
Above and right: Plate-rolled products from Geldof. https:// geldof. com /
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