ISMR July / August 2023 | Page 46

FOCUS ON BENDING

TRUMPF ’ s TruBend Series 8000 press brake .

KEEPING CONTROL

We highlight a selection of the latest global press-brake bending systems ; tooling and technology innovations ; and outline new requirements .

“ Quality ; speed ; precision ; flexibility ; energy efficiency ; automation ; safety ; sustainability ; Industry 4.0 networking and ease of operation are key elements in today ’ s press-brake designs .”

Press brakes are widely used for the precision bending of sheet metals and form pre-programmed bends between the die and the punch . The process makes a variety of shapes ( such as a 90 ° rib form ; V bottom ; channel ; closing ; double form ; hat channel ; offset etc .). A press brake bends metal by lowering a punch onto sheet metal that has been positioned on top of a die . The workpiece is clamped between matching punch and die to form a pre-set bend .

There are several types of press brakes ( such as pneumatic , servo electric , hydraulic and mechanical ). The bending length of a press brake is the maximum possible length of a metal sheet which can be bent . The press brake ’ s bending force , known as tonnage , determines how much pressure can be applied by the punch during a bend . Higher tonnage allows for bending thicker and harder metals , and lower tonnage is most appropriate for thinner metals .
“ Customisation is a key requirement for press-brake customers to produce components with different shapes , sizes and features with no need for redesign and set-up time . Smaller batches are becoming more prevalent , and manufacturers need to be able to switch from big to small runs with maximum flexibility without sacrificing productivity ,” commented Italian manufacturer , Prima Power . Quality ; speed ; precision ; flexibility ; energy-
MVD ’ s iBend press brake . efficiency ; automation ; safety ; sustainability ; Industry 4.0 networking and ease of operation are key elements in today ’ s press-brake designs . In this article , we highlight a selection of the latest new press-brake systems , tooling and technology developments in the global market .
In the frame
ADIRA Metal Forming Solutions SA specialises in the production of hydraulic , electric and hybrid press brakes , shears and robotised cells and conducts intensive research and development in large-scale additive manufacturing . Headquartered in Portugal , it offers hydraulic and servo-electric press brakes such as PA / PA Plus ; PF Fast ; PH Heavy Duty ; PE Press Fast ( hybrid electrichydraulic ); GreenBender ; Bluebender ( BB ) and PA Hexa C ( hydraulic press brake ). Its BB 3515 press brake was on display recently
46 | ismr . net | ISMR July / August 2023