FOCUS ON ROLL FORMING
roll forming processes reduce waste and maximise material utilisation , offering cost-effective production methods and increased sustainability
Image : Shutterstock . com .
“ As the material handling industry continues to evolve and advance , custom roll-formed products have the potential to significantly impact the sector ’ s growth and development ,” explained Roller Die + Forming .
“ Custom roll-formed components can support the implementation of Industry 4.0 and advanced automation in material handling facilities , enhancing the efficiency and adaptability of processes and equipment . The rise of e-commerce is driving demand for efficient warehousing and material handling systems , with custom roll-formed products playing a key role in optimising racking , conveyor and AS / RS solutions ,” it continued . It also highlighted the fact that custom roll forming ’ s efficient material utilisation and capability to use recycled metals contribute to the industry ’ s shift towards eco-friendly , sustainable practices . Custom roll-formed solutions can also accommodate changing market demands , such as the diversification of product types and the need for flexible and modular material handling systems . n
■ Automated storage and retrieval systems ( AS / RS ): Custom roll-formed components play a vital role in the construction and functionality of automated storage and retrieval systems .
■ Protective bumpers and guard rails : Custom roll-formed products for protective bumpers and guard rails can help safeguard both personnel and equipment , maintaining a safe and efficient work environment .
“ Selecting the appropriate materials and designs for custom roll-formed components is essential for achieving the desired efficiency , durability and performance standards in material-handling applications ,” added Roller Die + Forming . It highlighted a few of these below .
■ Custom profiles and geometries : Rollforming enables the creation of custom profiles and geometries tailored to specific material-handling equipment needs , optimising the performance and adaptability of various systems .
■ Coatings and finishes : Choosing the right coatings and finishes for custom roll-formed products can enhance the durability and resistance of components , extending their lifespan and reducing the need for maintenance .
Roll-formed profiles for automated warehousing systems ( image : Hadley Group ).
■ High-strength steel : Utilising highstrength steel alloys offers advantages in terms of weight reduction and increased strength , ensuring the structural integrity and efficiency of racking and conveyor systems .
■ Corrosion-resistant metals : Materials such as stainless steel and aluminium provide excellent corrosion resistance and durability , making them suitable choices for components exposed to harsh environments or rigorous use in material-handling operations .
Roll-formed profiles / sections from BW Industries .
46 | ismr . net | ISMR December 2023 / January 2024