Internal and external templates
are used when repeating inlay
recess patterns on a number of
similar patterns.
Always take into account the grain
direction to ensure that it does not
tear out along the edge of the recess.
When cutting inlay recesses, the router
can be guided by either an internal or
external template, the side-fence or
run against a straight edge clamped
across the surface of the workpiece.
Alternatively, the use of either the
Trend Pro Track or Clamp Guide
systems eliminate the problems of
snagging and inaccuracy often
experienced when using separate
cramps to attach a straight edge or
batten. For large projects, the Pro
Track fitted with its router baseplate
prevents the router running off line,
while for smaller or more intricate
work, the Clamp Guide can be fitted
and repositioned quickly and accurately.
Whichever method is used it will
always be necessary to square the
external corners of the cut recess with
a sharp chisel to remove the radius left
by the cutter.
Balance and proportion
Clamp Guide can be fitted quickly
to guide the router accurately.
When using inlays to break up a large
panel or flush door, it is common
practice to mirror the proportions of a
traditional panelled door by making the
top and vertical side margins of equal
width, but increasing the width of the
bottom and centre margins. This helps
to produce a far more balanced and
pleasing effect.
Corner Designs
Use the side-fence when cutting
recesses parallel to the edge of
the workpiece.
Fitted with the sliding base plate
the Pro Track ensures accuracy
when routing long lengths.
Autumn 2000
As an alternative to simple square
corners, a more decorative and
interesting appearance can be gained by
creating different designs or patterns at
the corners. These can be achieved
quite easily using pre-cut templates or
by careful rearrangement of the
straight edge or guide track, depending
on the user’s imagination and expertise.
Use a sharp chisel to remove the rounded corner left by
the router cutter, taking care not to widen the recess.
Fitting Bandings & Strings
Strings or banding are simply glued into the
cut recess, making sure that they are flush
or fractionally proud of the surrounding
surface. PVA and other woodworking
adhesives are suitable for most timber
inlays, whereas plastics and metals may
need to be fixed with impact or epoxy
resin adhesives. While drying, place a layer
of thin polythene over the work and clamp
it beneath a flat surface to ensure that the
banding or string lays flat and even. To
finish your workpiece simply sand (or
scrape) the surface flush and smooth
before applying a suitable finish. IP
Carefully check the spacing and direction of the
pattern before mitring or cutting the banding to
length. Some patterns such as chevron may appear
neater if layed in opposite directions into the corner.