INProfile Issue 2 | Page 11

As the device is inherently accurate, using the jig as a mini-pivot, allows holes and roundels of various diameters to be cut with the same cutters. It is also a simple matter to make routed rings and fit them into matching grooves, separately or in an inter-linked fashion. For small work, the grooves are machined from scraps of timber to fit into the recesses accurately (some preliminary experimentation will be necessary). For this, each piece must be mounted at the exact centre of the circular disc template leaving a small wafer of timber at the base to retain them, the wafer being removed by sanding later. The rings are then replaced in the recesses to machine the joints required for inter-linking, an important point to note since the joint faces need to be accurately curved. By using the jig as a ski system, planing operations avoiding the dangers and difficulties of working short, thin or twisted material can be performed. In addition, ‘flatting’ operations on fairly large pieces of stock and any form of guided work against a template are simple to execute. For edge moulding operations, the jig can be set-up as one-legged ski or support system, ensuring that the router remains level throughout the operation. Finally, it is possible to adapt the pivot frame jig to machine ellipses. Maximum dimensions are limited by the size of the circular disc template but within this constraint any axis ratio (ie. combination of major and minor axis) can be achieved. Details on cutting ellipses and other pivot frame jig projects can be found in my book Decorative Routing - Jigs and Techniques. IP By using longer guide rods (500mm) together with the circular disc template the mini-pivot is capable of forming radii up to 175mm. The Pivot Frame Jig can also be used in conjunction with the Clamp Guide, to maintain contact between the router and straight edge throughout the routing operation. With the guide clamped to a flat worktop or workpiece and the jig bars set either side of the guide, any deviation from the cut line is eliminated allowing the cutter to be fed into the wood in either direction. This method can be easily used for machining parallel channels and edges and for accurately machined halved/scribed joints and precise mitres. INProfile 11