INProfile Issue 1 | Page 6

what is routing? The electric router is now accepted, by both amateur and professional woodworkers, as an essential tool for the workshop. outing encompasses a wide range of skills, not just in handling the router itself, but in using it to its best advantage in conjunction with various, guides, jigs and other ‘routing devices’, as well as the extensive range of router cutters now available. Routing is also about innovation in both the methods and applications to which the router is applied and in the aesthetic and technical design that it is used to create. R lots of accessories?, Do I need to buy lots of cutters? Self Assessment! How much power? - This depends on the type of work that you intend to use the router for. If you are cutting dolls house The Router Most woodworkers turning to routing have some idea and experience of working with power tools. Most householders will have occasionally used a jigsaw or electric drill and will know that power tools come in a range of power ratings and capacities - the more power you have, the faster and harder you can go about the job - well that’s the theory anyway! However, as if you are buying a new car, computer or washing machine, you will still want to know just what to buy to suit you and your pocket. Accordingly, the questions facing the newcomer to routing are most likely to be: How much power do I need?, What collet size do I need?, Do I need variable speed?, Do I need to buy mouldings or trimming veneers or laminates, there is little point in buying a heavy duty router. It will be too heavy and clumsy for the purpose. Conversely, if you are making doors and window frames, you would not be able to remove enough material efficiently without overloading the motor. This would cause the cutting speed to drop, resulting in a poor finish and possible premature burn-out of the motor and bearings. Router Power (746 watts = 1 HP ) Light Duty Routers 400-750 Watts Medium Duty 750-1200 Watts Collet Capacity For many applications the strength of a cutter often depends on the diameter of the cutter shank. The thicker the cutter shank, the more wood you can remove and the deeper you can cut on any one pass, with less risk of the cutter flexing excessively or breaking. Light duty routers are generally supplied with 6.5mm (1/4”) collets although some models can be fitted with an optional 8mm collet. The introduction of 8mm shanks has allowed many of the larger diameter cutters to be used in light duty routers, although particular care must be taken when using them and any manufacturers recommendations concerning cutting speed and depth of cut must be closely observed. Most medium and heavy duty routers can be fitted with alternative diameter collets of 6.35mm (1/4”), 9.5mm (3/8”), 12.7mm (1/2”) and 8mm diameter, although most are supplied with only 1/4 inch or both 1/4 and 1/2 inch collets. Alternative size collets are available for most makes and models of router. Do remember that small diameter cutter shanks will flex more, with a greater risk of breakage under the increased load from a heavy duty router. Heavy Duty 1200 and above 6 INProfile Winter 1997