INProfile Issue 1 | Page 7

Help remember that small diameter cutter shanks will flex more, with a greater risk of breakage under the increased load from a heavy duty router. Speed & Variable Speed Operations involving the use of cutters over 50mm diameter should be carried out at speeds of between 12,000 and 16,000 rpm. Variable speed routers with full wave, load compensated electronics, tend to run smoother and possibly quieter than single speed machines, resulting in reduced bearing wear and eliminating the initial jolt on start-up. They also accommodate the use of large diameter cutters at their recommended safe speed. Aluminium and plastics require routing at lower speeds to reduce overheating or melting, preventing problems such as weld-back, whereby molten waste material re-forms within the cut, or the fusion of waste particles to the cutter. Which Accessories? The few guides and accessories supplied with the router allow you to carry out various basic cutting operations such as edge trimming, Winter 1997 FREE Booklets moulding, and template work. However, to increase the versatility of your router it is worth considering adding further accessories to your routing workshop. The range of accessories that can be bought, includes router tables, circle and ellipse cutting jigs and decorative carving, lettering and turning attachments. Proprietary jigs and templates are also available for cutting stair-housings, joining laminated worktops and cutting dovetail joints. Alternatively many jigs and templates can be made in the workshop to suit your specific requirements, and jig making accessories, such as levers, knobs, threaded inserts and router mounting plates, are readily available. For the newcomer, the array of routing accessories is often confusing, but one of the first considerations should be an inverted router table to allow the router to be used as a stationary, rather than a hand held machine. A rigid, easily adjustable inverted router table will provide far greater accuracy, ease of use and increased safety for carrying out a wide range of routing operations. This 32 page illustrated booklet will take you step by step from setting up your router, to using all the cutters in the Trend Starter set and their correct application. This ‘30 Routing Techniques’ booklet is packed with practical routing ideas and techniques for tradesmen and home improvers. trend 30 ROUTING TECHNIQUES BOOKLET 30 PRACTICAL ROUTING TECHNIQUES AROUND THE HOME New Books & Videos IN A SERIES Our range of books and videos will help you get the best from your router and lead you on to more innovative and creative woodworking. See page 20 for more information such as the Trend starter set. Although not all the cutters will be used as frequently as others, this will provide valuable experience of the basic range, and in selecting the most suitable cutters for specific applications in the future. IP Which Cutters? For the beginner, it is certainly not worth buying a large selection of cutters until you know exactly which types you will use most frequently or until you are faced with a specific task. Various size straight cutters are always worth having as they serve many more applications than just cutting grooves and rebates. Used with angle guides and stepped fences, they can be used for cutting mitres, edge planing and trimming. An economic solution for the beginner is buy a basic set of cutters R routing technology FOR TRADESMEN & HOME IMPROVERS BOOK/TTD Router spindle speeds are generally given as no-load speeds, that is the speed that the motor spindle is rotating at before the cutter enters the wood. This is generally between 18,000 and 30,000 RPM depending on the power of the router. Light duty routers will have a higher no-load speed to help compensate for their lower power. Most routing operations using cutters up to 25mm diameter, should be carried out at the maximum router speed to achieve optimum cutting efficiency. Router Table To extend the versatility of the router, a router table should be the first consideration. INProfile 7