Ingenieur Vol.82 April-June2020 | Page 31

Figure 2: Overview of scheduled waste generation plant. The wastewater shall be treated prior its discharge to the water bodies. The wastewater treatment generates sludge. Air pollutant shall be captured prior to being emitted to the atmosphere. Depending on methods and technologies of air pollution control system, either ash or sludge will be generated after the treatment. The ash and sludge generated from the pollution control system are SW. The safe and economical disposal of sludge has always been of major concern. One of the options for sludge disposal is incineration prior to landfilling. Incineration converts sludge into ash as well as drastically reducing the volume and mass of residual solids materials for landfilling. However, industries face huge problems of sludge disposal due to its high disposal cost. Sludge from wastewater treatment plant (WWTP) contains high water content, up to 90% wet basis in certain cases. In this case, the industries could save up to 90% of the disposal costs by removing this water. The conventional drying methods such as mechanical dewatering (belt filter press/decanter), and convective drying are ineffective and requires large space. Thus, new treatment technology has to be developed to achieve effective drying. SCHEDULED WASTE RECOVERY TECHNOLOGY Microwave Drying Microwave is an electromagnetic wave covering a frequency range of 300MHz - 300GHz. For heating purpose, the operation frequency used falls within 915-2450MHz. Microwave interacts with dielectric materials such as water and gives up energy to increase the materials temperature. Water is a major polar component in sludge materials. During microwave drying, vibrations of water molecules take place in an alternating electric field (Figure 3). The increased kinetic energy in water molecules weakens the attraction between the water molecular and other substances in the sludge, thereby aiding the migration of water molecules to the surface. This special mechanism is termed as volumetric heating (where the heating take place at all points within the material), with higher thermal efficiency and shorter drying time compared to the commercial conductive drying (heat movement from exterior into the material), which suffers from heat transfer co-efficient of the material. 29