Ingenieur Vol.82 April-June2020 | Page 15

1 Transportation waste is the unnecessary movement of raw materials, work-in-process or finished products. 3 MOTION Wasteful motion – by a person or a machine. Motion costs time and money. Machines get worn out and people get weary. 5 OVERPRODUCTION Making too much or too early of a product leads to excess inventory. 7 DEFECTS Any product that deviates from design standards or from the customer’s expectations and has quality errors is called a defect. Every defect requires rework and this wastes resources and materials. 2 INVENTORY Over purchasing product quantities that go beyond supporting the immediate need and leads to inventory waste. 4 WAITING Waiting refers to the time when work-in-process for the next step in the production is delayed and hence, no value is being added. 6 EXTRA PROCESSING This refers to any unnecessary component of the process of production. It adds more value than the customer requires. 8 NON-UTILISED TALENTS This waste happens when an organisation fails to ensure all their potential employee talents are being utilised. Figure 2. The Eight Types of Waste 13