Ingenieur Vol.79 July-Sept 2019 ingenieur 2019 july-sept | Page 18

INGENIEUR Case Study Prefinished Prefabricated Volumetric Construction for Project Clement Canopy in Singapore By Wong Seng, Maey Leow Geok Mui, Heng Kim Huat TW-ASIA Consultants Pte Ltd, Singapore T he Prefabricated Prefinished Volumetric Construction (PPVC) was an initiative by the Building Construction Authority of Singapore to promote productivity in the construction industry through off-site manufacturing. Amongst its series of elaborate initiatives, its main goal was to move as much cast in-situ works as possible to a controlled factory environment for all the finishing works and minimise on site construction works. Working in tandem with the authorities, TW- Asia Consultants Pte Ltd was in the forefront of PPVC development and pioneered the advanced research of reinforced concrete (RC) composite shear wall structural system and submitted a patent for the PPVC technology to enter the PPVC market. It was through research, testing and continual development that a unique structural system was devised as one of the technical solutions for PPVC methodology. Central to the idea was to develop a six-sided PPVC module that would be manufactured in the factory and delivered to site for assembly. Structural System While the PPVC technology was new to the construction industry at the time of implementation, some of the core engineering 6 16 VOL VOL 79 55 JULY-SEPTEMBER JUNE 2013 2019 principles of structural design, foundation design and superstructure engineering design (lateral stability, ductility, progressive collapse, etc.) and compliance with the structural code, which had been adopted in conventional construction, remained. There are two key parts forming the structural system: Foundation and the Super- structure. The super structure comprises mainly two numbers of 40-storey high Tower Blocks and Multi-storey Carparks. The foundation system for the 40-storey tower blocks comprises bored piles whilst foundation system for the podium multi-storey carpark comprises jack-in spun piles. As part of the Singapore authorities’ efforts to encourage off-site construction such as the PPVC construction methodology, the Government Land Sales (GLS) programme in Singapore mandates that the 65% of the super structure’s floor area be built with off-site volumetric construction or PPVC. In line with the GLS programme, under the Building Control Authority’s (BCA) detailed guidelines and buildable scoring system for developers and consultants to comply with, the superstructure system for the 40-storey tower blocks comprises reinforced concrete using the PPVC system with more than 65% coverage of superstructure floor area; whilst the remaining superstructure area comprises precast RC floor with minimum cast in-situ lift core and storey shelter.