Ingenieur Vol.72 ingenieur October 2017-FA3 | Page 65

The MC process involves physical checks which, at present, are very tedious, time consuming and involve a lot of subjective decisions based on one’s perception and experience. A computer database that stores all the MC data would be very useful to safeguard the data from being misplaced, mishandled and possibly lost. Personnel who have the authority to access the data can always access it through the internet data base and this will improve time efficiency enormously. The MC inspection time can be shortened, and will be more accurate if the system employs Artificial Intelligence such as incorporating the Expert System into the computer system. The Expert System can be stored in the common Personnel Digital Device where the MC inspectors can run the inspection checklist and upload it to their computer when they return to their office, instantly updating the database. The Expert System will assist in determining the status of the inspection and this brings another advantage in that inexperienced inspection personnel can also do the job accurately. Another ICT system that can be applied is a Barcode or a Radio Frequency Identification chip (RFID) to certain equipment or systems that are to be inspected. By using the Barcode or RFID reader, all equipment data can be instantaneously read on the reader. Data such as the status of the equipment under testing, date of the last inspection, next test due date, the name of testing personnel etc. can be stored in the Barcode or RFID chip. The following ICT systems could be applied for improvements in construction in the oil and gas industry: • Web-cam systems for plant monitoring and surveillance during and after construction. This wireless camera system can be used to remotely view construction progress via the internet. • Smart card and Biometrics systems for access control and time management, and scheduling. These systems use fingerprint and biometric information storage cards to authenticate the cardholder. The individual’s movement is monitored in both physical and digital access. • Perimeter security alarm systems to prevent potential sabotage and terrorism activities in oil and gas gazetted premises, and high security areas. (ii) Application of Mechanical Completion and Initial Acceptance Flow Chart The flow chart shown (Chart 5.1.2) illustrates the systematic MC and IA execution plan that has been proven in several plant construction projects. By understanding this flow chart, it is strongly believed the owners/consultants and contractors in the oil and gas industry can be better co-ordinated in achieving the MC date. (iii) Application of SMC and Handover for Commissioning Flow Chart This flow chart (Chart 5.1.3) illustrates the systematic approach on how the communication flows between the owner/consultant and contractors. These flows involve the notification 63