Ingenieur Vol 77 Jan-Mar 2019 ingenieur 2019 Jan-March | Page 78

INGENIEUR Original Motor Pumps, Pipelines, Pumps There is a larger modern tin dredge, known as Tanjung Tualang Kapal Korek No. 5 or simply TT5, which can be found at Batu 7 Jalan Tanjung Tualang, Batu Gajah, Perak. It is not working anymore but is secured in a paddock as a living tin dredge monument dedicated to the glorious mining heritage of Perak. According to historical data, TT5 was built in England in 1938 by F.W Payne & Sons, a major dredge engineering company at the time. It was built for the Southern Malayan Dredging Ltd., a company established in 1926 as a subsidiary of the largest mining company in Malaya at that time, namely Malayan Mining Corporation (MMC). TT5 was built and shipped over to Malaya in pieces and the company took more than a year to assemble and commission it. During its heyday, the company operated seven tin dredges including TT5 at Batu Gajah area. TT5 resembles a floating steel factory that is supported by a large pontoon measuring 75m long, 35m wide and 3.1m deep. Total weight is 4,500 ton and it is three stories in height. 6 76 VOL 2019 VOL 77 55 JANUARY–MARCH JUNE 2013 Originally it was powered by a coal fired steam engine before it was replaced with an electrical driven turbine in 1963 with an output of 2247 horsepower. TT5 is a mechanical bucket line dredge. The front excavating part consists of 115 buckets with each weighing two tons with capacity of 0.50976 m 3 . The buckets are connected by a revolving ladder system. It is capable of excavating tin ore underwater to a depth of 33m. The yearly dredging capacity is rated at 358,000 m 3 . During mining operations, each bucket turns to scoop up a load of underwater tin bearing soil and delivers it to a system of oscillating drums and jigs where separation and washing is performed. At the end of the process, heavy tin ore, scientifically called cassiterite, containing 75% metallic tin is recovered. It is packed in bags and transported to a processing plant. The remaining waste materials from the separation process are discharged from the rear of the dredge into the pond through chutes. TT5 operated for 44 years until 1982 when it was shut down due to its high operating costs and the rapid declining international tin price. Nearly