Digital Conversion
New generation Xeikon Label Converting Units are announced
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New models support scalability and flexibility
Xeikon continues on its pathway to full digitalization with the launch of its new Xeikon LCU series ( Label Converting Units ), specifically developed and designed for the converting industries in high-end label production and manufacturing . Moving to the next technological generation , Xeikon ’ s Label Converting Units are designed with modular and scalable architecture for added flexibility , cloud connection and full integration . They come in two models , the Xeikon LCU350 with its new modular platform for added flexibility and scalability to support business growth – and the Xeikon LCU33 , a basic version and entrylevel choice . The new LCU series is now available for demonstration at Xeikon ’ s Global Innovation Center .
Jeroen Van Bauwel , Director Product Management , states , “ A key value of our new Xeikon LCU series is in the various different options and levels of investment available to suit the customer ’ s requirements . As with many of our digital solutions , the Xeikon LCU series is designed to adapt and grow with our customer ’ s business needs . Through our Xeikon Solution Services ( XSS ), customised versions and different configurations are possible as the customer ’ s business grows , depending on the application and volumes required , e . g . from a basic varnish through to automatic laser die-cut capability and wider web versions up to 520mm . The integration of the units in the Xeikon LCU series along with cloud connection offers full automation possibilities for both process and information exchange across all equipment . The Xeikon LCU Series are designed to work inline and offline with both Xeikon ’ s Panther and Cheetah digital presses .”
With Xeikon ’ s LCU series , automation is available for ( a ) processes : such as optional automatic turret rewind or optional die plate change , and ( b ) job information : which allows data transfer to different units , giving transparency and insight to the operator of the various status and functionality of the converting steps . The Xeikon LCUs next generation machine / machine and man / machine interfaces give the operator full insight into the progress of each converting step . Operators can monitor every process from lamination , die-cutting , slitting , winding , hot foiling and screen printing . The varnishing station comes with increased varnishing width and varnishing register , and an easy upgrade to spot varnishing . Xeikon ’ s new LCU series is highly accurate in terms of precision for cutting and precise registration .
The Xeikon LCU series can be expanded with options that increase the overall OEE of an operation – such as additional flexo stations to avoid change-over between different varnishes , automated laser die-cutting to avoid die-plate change-over and increase turnaround , auto die-plate change to reduce setup time and hot foil , and screen-printing stations to expand application range . The die-cutting can happen semi-rotary at 80m / min to a maximum full rotary speed of 130m / min . Every facet and operational step of the LCU series has been carefully considered and geared for higher efficiency .
To contribute to the digitalization of print manufacturing , the Xeikon LCU series has 1 ) built-in cloud connectivity for data collection and remote service . The collected data is translated into key information that helps operators in their day-to-day decisions making . 2 ) Machine / machine interfaces on Xeikon ’ s Panther 2.0 UV inkjet presses and Xeikon ’ s Cheetah 2.0 dry toner presses and ( 3 ) Manmachine interfaces which give additional autonomy to the operator .
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