IM September 2025 | Page 36

NETWORKS & COMMS
Becker on AI and networks in mining
The mining industry is at a technological turning point. In an environment that demands greater efficiency, safety, and sustainability, artificial intelligence( AI) and advanced networks are emerging as fundamental pillars for transforming underground and surface mining operations.
Becker Mining Systems told IM:“ The use of sensors, monitoring systems, and real-time communications has grown exponentially in recent years. Today, industrial networks have evolved to support these needs, migrating from isolated, wired systems to robust wireless solutions based on industrial Wi-Fi or even private LTE. This infrastructure is critical to enabling high-demand connectivity. At the same time, many operations have data collection systems that cover everything from geological variables to the status of mobile equipment. However, simply accumulating data is not enough. AI allows data to be analysed, interpreted, and used to generate automated actions or recommendations that optimize processes in all industries, especially mining.”
However, they argue that despite advances, the effective implementation of AI and networks in mining faces several challenges. The first is data infrastructure: many mines still operate with fragmented systems or limited coverage, making it difficult to obtain a global view of the processes. Added to this is the shortage of specialized talent. Integrating advanced algorithms, industrial network systems, and operational needs requires multidisciplinary teams that are often difficult to assemble, especially in remote regions.
“ The benefits of using AI and networks in mining are clear: increased productivity, reduced operating costs, decreased risk for workers, and more accurate environmental management. Intelligent systems can, for example, anticipate critical equipment failures or detect behaviour patterns that indicate accident risk.”
But Becker says that these opportunities come with risks. Technological dependence can create cyber vulnerabilities if network security is not properly managed, and automation introduces social challenges regarding employment, which must be addressed through training and retraining programs.“ Data ownership is another critical consideration. Many AI applications seek to retain control over the data they collect, so mining operations must ensure that agreements protect their rights to access, manage, and benefit from their own operational information.”
The company adds:“ Not all AI platforms are created equal. As with any emerging technology, some suppliers may offer substandard products with little regard for performance or reliability. This makes it essential to choose technology partners based on a proven track record and demonstrated implementation success. With over 60 years of experience, global operations, and a long-standing commitment to the mining industry, Becker Mining Systems offers the stability, expertise, and support needed to ensure AI solutions deliver long-term value and security – a foundation on which our latest innovation, MineView AI, is built.”
Becker Mining Systems sees the integration of AI and advanced networks as a driving force for safer, more efficient, and more sustainable mining.“ With MineView AI, we deliver cutting-edge visual analytics tailored to the demanding conditions of underground environments. By transforming raw unstructured real-time video into actionable insights.”
MineView AI today supports three key foundational applications:
• Drilling: Drill operations in mining face frequent, unplanned interruptions due to unexpected drill bit failures and inefficient tracking of drilling progress. Such issues increase downtime, maintenance costs, and reduce overall equipment efficiency. Furthermore, inconsistent operator performance makes it difficult to optimize productivity and identify training needs. MineView AI addresses these challenges by continuously monitoring drill bit condition, tracking active drilling time, and benchmarking operator performance. This enables early detection of wear and failures, reduction of idle time, and targeted improvements in drilling efficiency, resulting in significant productivity gains.
• Processing: Conveyor belts are vital to mining material processing but are prone to mechanical faults such as tears, blockages, or misalignments that can cause costly downtime and operational disruptions. Early detection of these issues is difficult with traditional monitoring methods, often leading to delayed repairs and material loss. MineView AI overcomes these challenges by utilising existing strategically placed cameras and integrated sensors to provide real-time monitoring of belt condition. It quickly detects abnormalities like spills, tears, and blockages, enabling proactive maintenance that keeps operations running smoothly and reduces unplanned downtime.
• Environment, Health & Safety: Ensuring compliance with personal protective equipment( PPE) requirements is a constant challenge, with lapses exposing workers to serious injury risks and companies to regulatory penalties. Similarly, monitoring personnel activity in hazardous zones is critical to prevent accidents but often relies on manual supervision, which is prone to error and delay. MineView AI enhances safety by automatically detecting PPE compliance and tracking worker movement in dangerous areas. Its real-time alerts enable immediate intervention to correct unsafe behavior, improving workplace safety and helping to maintain regulatory compliance.
It concludes:“ These applications enable process optimisation, predictive maintenance, and proactive hazard prevention, empowering operators to make informed decisions in real time. Equally important, the platform is designed with strict data protection principles, ensuring that sensitive operational information remains secure while maximising its value for the mine. This represents just a first step in Becker Mining Systems’ AI journey- with many more innovative developments and expanded capabilities to be expected in the near future.”
SES completes Intelsat acquisition
In July, SES announced the completion of its highly value accretive acquisition of Intelsat, creating a strengthened global satellite operator with an expanded fleet of 120 satellites across two orbits. The company told IM:“ The combination of SES and Intelsat is a step forward in satellite-powered connectivity for the mining sector. With a combined fleet of ~ 120 satellites across geostationary and medium earth orbits, and strategic access to low earth orbit constellations, the combined company brings greater scale, reach, and flexibility to support mining operations in even the most remote locations.”
SES adds:“ Depending on the needs of mining operators, the new SES can cater to differing bandwidth and connectivity requirements. Whether it’ s SES’ s Enterprise mPOWERED services or Intelsat’ s FlexMove, they are now part of a wider portfolio. mPOWERED services deliver reliable, high-capacity, low-latency satellite throughput over a single site, whereas FlexMove, designed for mobile and temporary deployments enables highthroughput connectivity for vehicles and field teams. Both solutions help power autonomous operations, real-time data transmission, and crew safety.”
34 International Mining | SEPTEMBER 2025