PROCESS CONTROL
Automated workflows and intuitive operator interfaces reduce complexity and speed up decision-making. Real-time monitoring of equipment health and performance extends asset life, while predictive maintenance tools reduce unplanned outages and optimize maintenance schedules- covering mechanical, electrical, instrumentation and IT assets. Centralised control improves coordination across multiple units and sites.
Q What is distinctive about ABB Ability™ System 800xA Minerals Process Control Library
First of all, it is tailored for mining. The library encapsulated decades of mining domain know-how into powerful building blocks. It includes pre-engineered control strategies specifically for mineral processing, such as crushing, grinding, flotation, etc. Standardised templates and faceplates for mining equipment reduce engineering time and ensure consistency. Benefits include faster deployment and commissioning; reduced risk of errors thanks to tested and proven mining-specific functions; plus high performance plant control and increased operator effectiveness. It also offers easier scalability for future plant expansions, as well as full plant lifecycle support and access to network of domain specialists 24 / 7.
Expert Optimizer is fully integrated into the process control environment. It gives the operator full visibility and transparency on the actions taken by the expert system. It uses the same engineering & operation environment, reducing maintenance and training costs and allowing smooth collaboration in between process engineers, automation engineers and operators. It also combines best in class and fit for purpose Advanced Process Control strategies like Model Predicitive Control( MPC), using digital twin technology to operate the plant at it most efficient spot, optimising multiple variables for maximum recovery and energy efficiency. The OMS( Operations Management System) integrates production planning and execution with 800xA’ s control layer. It aligns operational targets with actual plant performance & resources, expanding plant control into the tactical & strategical layers. It also handles unexpected interruptions and automatically re-assigns tasks to meet production demands; while providing visibility into KPIs and production schedules, enabling better coordination. Together, they create a closed-loop system from planning to execution to optimisation, improving productivity and profitability.
Q How does 800xA enable real-time decision-making?
Q What are the synergies and relationship It offers real-time decision support. between 800xA and modules like Expert Diemme Filtration _ April25 PROOF. qxp _ Layout 1 10 Information / 03 / 2025 is 12:19 presented Page 1based on the
Optimizer and OMS?
operation context, eg during startup the HMI will highlight‘ what is changing,’ while during normal operation, the HMI will highlight‘ what is potentially going wrong,’ enabling the operator to take fast & proactive measures in every situation. Context-aware alarms and operator guidance reduce reaction time, and operators are presented with early warning for process deviations. 800xA is able to detect process drifts or upsets before they escalate; plus highlight subtle, multivariate process deviations that traditional rules or thresholds would miss. AI-based anomaly detection adapts to process dynamics and context- when patterns repeat, the response is ready. AI also identifies critical patterns and automatically detect them when they reoccur. Operators get notified when known situations arise – so no re-analysis is needed. You can reuse operational insights across shifts and teams helping to replace a reduced knowledge base. Finally, it offers future state prediction of process variables – a what-if simulation / scenario analysis can forecast critical process variables minutes or hours ahead; plus the system can consider interactions between many process parameters and handles complex dependencies across upstream / downstream units. Connectivity with enterprise systems ensures decisions are aligned with business objectives.
Filter Presses for all mining and metallurgical applications
No matter what your mining challenge is, we can support you in finding the complete dewatering solution that best suits your needs.
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58 International Mining | JANUARY 2026