REBUILDS AND RENTALS
demands . For example , incorporating new hardware or emission-reducing systems during a rebuild can help companies align with increasingly stringent ESG requirements .”
Moreover , Getman ’ s commitment to customer care doesn ’ t stop at the rebuild process . Through comprehensive service and support programs , including on-site assistance and tailored maintenance plans , Getman “ ensures that rebuilt equipment continues to operate at OEM standards long after the initial rebuild . Getman stands behind its work by offering a generous warranty program to match the rebuild level .”
As the mining industry looks to navigate challenging markets and meet ambitious operational goals , rebuilds offer a way to maximise the value of existing assets without sacrificing performance . With Getman ’ s expertise and OEM-backed quality , it says mining companies can confidently keep their fleets running longer , safer , and more efficiently .
Low profile improvements - Komatsu
Komatsu manufactures , sells , rebuilds , services and supports all of its equipment with the aim of ensuring the products comply with legislation and support low downtime and maximising productivity . It provides a number of services like training , parts support , field service , component repairs and service exchange as well as vendor managed inventory and machine rebuilds enabling for customer support through the lifecycle of the equipment on site . Komatsu says it also strives to continuously improve maintenance practices together with customers and ensure the equipment supports this philosophy as much as possible .
So , machine design changes can also extend life by optimising maintenance . As an example , the mid-size Komatsu SLP loader , the SLP-6 ( WX06LP ), formerly part of the GHH line-up , with GHH Group becoming part of Komatsu in July 2024 , has recently been facelifted to optimise maintenance with the aim to improve MTTR and MTBF , increasing availability to ultimately
Old and new designs - the old SLP-6 and new WX06LP
increase productivity and drive lower life cycle costs . The SLP-6 , available in both air- cooled and water- cooled versions , has a bolt off / bolt on rear engine frame to swap between Tier 2 or Tier 3 engine packages .
Komatsu told IM : “ By removing the t-link and implementing the direct link design , we see a reduction in operating costs without compromise to the tipping angle , says the company . The added benefit is a lower profile on the front side of the load frame due to lower linkage system , making it easier to navigate in the low profile mining environment . With key focus on simplicity around maintainability , the LHD allows for easy access to service items by optimising component placement to maximize space and improve access , and having centralised lubrication points to drive productivity , better access for maintenance driving improved availability .”
The SLP-6 comes with a 24V analogue electric system , which is easy to maintain . With the unique option of having an overlayed condition monitoring system , to help with performance management , maintenance and serviceability . The machine is designed with a ‘ zero breakdown philosophy ’ with the full electrical system and harnesses being plug and play with the option of an overlaid condition monitoring system .
Other improvements like updated transmission cooling for increased cooling capacity have been implemented . Plus there is now the option of bigger tyres for improved traction requirements and improved ground clearance with tyre life improvement . All the hoses , fittings and pipes are available ‘ off the shelf ’ for improved maintenance planning .
Komatsu concludes : “ Overall , the new WX06LP plans to maximise productivity and lower running costs , making it your number one partner in low profile mining .”
Thiess rebuilt mining trucks from Indonesia to Australia
Moving from underground to surface , global mining services company Thiess recently
successfully exported its first fleet of rebuilt trucks – five Cat 789 trucks – from Batam Island in Indonesia to Perth , Australia , with more enroute to support the ongoing demand for hauling fleet .
It states : “ Our Thiess Rebuild Centre team in Indonesia resets the usage clock on each truck to zero hours , extending each truck ’ s service life by 40,000 to 60,000 hours , with a full rebuild that includes overhauling all major components and refurbishing the chassis and electrical systems .” A total of 31 trucks were expected to be completed and exported by the end of 2024 .
Thiess Group Executive Chair and CEO Michael Wright said : “ Our truck and component rebuilds underscore Thiess ’ commitment to sustainable solutions and innovation in mining . The rebuilt equipment and components will result in improved machine productivities , incorporating product updates and technology improvements , delivering reliability and enhanced mining efficiencies at lower costs for our clients .”
He adds : “ The centre also serves as an incubator , allowing us to explore decarbonisation and alternative fuel technologies , with future opportunities to offer these services to our clients . Our rebuild team has successfully developed innovative solutions such as building diagonal stairway control boxes from piece parts , helping circumvent global supply chain issues .”
Strategically located near Singapore to service Thiess operations in Asia and Australia , the centre showcases the role Thiess can play in the future of sustainable mining , which includes creating opportunities in the communities where the company operates .
Thiess Engineering Indonesia General Manager Daryl Albury said : “ Thiess has invested in several local programs across the Batam region . We ’ ve partnered with Batam State Polytechnic and vocational schools across Batam to provide work experience programs and sponsored local youth to take part in our leading Apprentice Program at our Balikpapan Training Centre , providing valuable skills in mechanics and auto-electrical trades . These contributions ensure we ’ re helping to build a robust workforce and pipeline of skilled local workers that supports economic growth and innovation across the region .”
Further strengthening Thiess ’ community impact , the Thiess Rebuild Centre team has also worked closely with local government on various initiatives aimed at promoting environmental sustainability and public health .
Thiess concludes : “ With our Rebuild Centre , we reaffirm our commitment to sustainable practices , community support and technological advancement , setting a new standard for sustainable mining services and asset management .”
IM
FEBRUARY 2025 | International Mining 67