IM 2022 January 22 | Page 37

PROCESS CONTROL their duties in a shift system . Of these , more than 80 % are operators who previously had to go up to the site and who from now on will work just as connected to the operation , but from Santiago , reducing travel times and exposure to the high altitude and extreme climate conditions of Los Bronces . This is complemented by the telework policy that the company adopted several years ago , prior to the pandemic , and which has allowed more than 800 employees to work remotely .
Chilean state-owned copper mining giant Codelco has inaugurated its modern Integrated Strategic Operations Centre ( CIO-E ) in Santiago , which acts as the central “ brain ” of the company ’ s tactical mining control centres , located in Calama , Los Andes and Rancagua respectively . Codelco stated : “ As of today , the company is at the forefront in the adoption of advanced technology and progresses in its transformation , to fulfill its commitment to generate greater surpluses for Chile .”
The CIO-E is located in the centre of Santiago and has 500 square metres of space in which dozens of screens are displayed with indicators from all operations , sourced from the intelligent systems of the three CIO-Tacticians : one , located in Calama , operates remotely the plants and equipment of the Ministro Hales and Chuquicamata Underground Divisions ; the second , in Los Andes , operates the Andina Division 70 km away and the third deals with the processes of the El Teniente Division from Rancagua , 50 km away . These three centres , to which a fourth will soon be added in Rajo Inca for the Salvador Division , all fulfill tactical functions , that is , they remotely operate equipment , such as crushers , mills , concentrators , belts , shovels and trucks .
“ The inauguration of this CIO-E is a milestone in the history of the company and allows it to fulfill a great desire . Those of us who have closely followed the process know the enormous satisfaction generated by having massively permeated the organisation with the best technological standards to organise the mining for the 21st century and put it at the service of a better future for Chile ,” explained Codelco ’ s President , Juan Benavides . Benavides added that “ the integral visualisation of the CIO-E will give each tactical centre the necessary support to improve the performance of processes , diagnose problems , provide specialised support in advanced control strategies , monitor conditions for maintenance , carry out activity reports and improve processes via transfer of best practices detected in any of our CIO-T . In this way , 25 specialists in systems analysis and production methods will support the objective of streamlining and optimising the use of our assets , improving processes , as well as standardising the system , management and control of strategic information .”
The first phase of the CIO-E was launched at the end of 2020 , providing services only to the CIO-T of Calama , with a focus on the Ministro Hales Division , among them , the monitoring of conditions and support of the control system , and the advanced plant control . The recently inaugurated phase 2 , on the other hand , will support the three CIO-Tacticians with analysis of process performance , problem diagnosis , specialised support in advanced control strategies , monitoring of conditions for equipment maintenance or activity reports , analysis of operations , management , development of new tools and process algorithms , and implementation and standardisation of new technological platforms . Additionally , it will focus on operational excellence , by standardising , scaling , or transferring best practices from one CIO-T to another to continually optimise the end-to-end operation of the system .
At the CIO-E , opportunities for improvements and optimisation in the advanced control systems in the concentrators will be discovered and they will be able to be replicated in an agile and dynamic way in the plants of other divisions . The CIO-E has the integrated technical and technological conditions to identify and advance in defining the best practices for each operation and propose a new service that takes the best of everything , with a holistic perspective and one that optimises processes .
IM

Unlock Your Mill ’ s Full Potential

Small Footprint
Huge Throughput
StackCell ’ s high performance , two-stage flotation technology greatly improves throughput by lowering residence time compared to conventional cells . This compact powerhouse requires a fraction of the space and can be stacked to accommodate plant expansions .
• High-Rate Flotation
• Reduces Capex
StackCell ’ s Advantages :
• Requires Less Power
• Reduces Foundation Loads
See How it Works , visit EriezFlotation . com / StackCell
Contact Eriez Flotation 1.604.952.2300 or visit EriezFlotation . com