IM 2020 March 20 | Page 70

MINERAL PORTS AND STOCKPILES been installed on multiple copper and gold domes in Chile and Canada, the company says. indurad enables the introduction of a comprehensive stockpile management system by integrating the iStacker and iReclaimer solutions with the iStockpile system. Rothschuh points out: “The major advantage of the indurad approach lies in the real-time measurement of the precise location of the deposited and reclaimed material as opposed to statistical modelling of where the material should have been deposited.” indurad plays a pioneering role in the development of innovative products in the fields of 3D inventory control, machine positioning, advanced automation and anti-collision, based on proprietary hardware, software and engineering. In April 2019, when FLSmidth announced it had been selected by Rio Tinto to supply key minerals handling equipment for the miner’s Koodaideri iron ore project, in Western Australia, the mining OEM said it would incorporate smart 3D design and a variety of engineering solutions into its offering for the greenfield mine. Within this release, its BulkExpert™ automated stockyard management system also got a mention. Rio has previously stated Koodaideri will be its most technologically advanced mine yet, with automation set to play a major role in the operation. Construction at Koodaideri began last year, with first ore expected by late 2021. It will have a production capacity of 43 Mt/y of iron ore. In announcing the contract award – which is expected to be worth upwards of $50 million – FLSmidth Mining President, Manfred Schaffer, said: “Koodaideri will set new benchmarks in digitalisation and will feature the most technologically-advanced solutions employed to date in the iron ore sector. This will enable Rio Tinto to run the most advanced mining operation featuring high productivity and high safety in a cost-efficient setup, and we are proud to be part of this.” While the details of exactly how Rio will use BulkExpert are not yet known, the application of this technology at an integrated steel-making operation on the other side of Australia could provide some insight. BlueScope Steel commissioned the BulkExpert automation system, a 3D scanning technology, at its Port Kembla stockyard in New South Wales, in 2014. The company chose the system because it is a unique, patented solution that focuses on unmanned and custom site optimised operation of any combination of dry bulk equipment, according to FLSmidth. “BulkExpert is the only system that uses a 3D laser scanning system combined with a dedicated RTK-GPS array to produce real-time, full-terrain information of the stockyard,” it said. The results were impressive, with BulkExpert reducing flow rate variances by over 40% and nearly doubling reclaiming throughput for BlueScope, from 10,0000-12,000 t/d to 19,000 t/d, FLSmidth said. The BulkExpert solution also provided a collision avoidance safety component to BlueScope, with every moving piece of equipment, including three ship-unloaders, fitted with a GPS receiver so the system can automatically alert the central operator if machines are within the vicinity of outer-limit operations and perform a machine shutdown if there is danger of collision. Shipment and storage One of the bigger bauxite export developments of recent years has been Emirates Global Aluminium’s (EGA) Guinea project, near Kamsar in the country’s north. With a budget of around $1.4 billion, the project is one of the largest greenfield investments in Guinea in the last four decades, according to Guinea Alumina Corp, a subsidiary of EGA. This has seen a bauxite mine built as well as related transport infrastructure, including an upgrade to an existing multi-user rail system, and development of a port; all part of the first phase of GAC’s investment in the country. Multiple firms have been involved in the development of this project, with thyssenkrupp delivering a barge loader to Guinea from its fabrication facility in India, in 2019. This loader was installed at the end of the project’s 1.5 km pier where it is loading bauxite ore into self- JUNE 9~12, 2020 sh e r at on h ot e l , c hi l e rd 23 International Conference on Paste, Thickened and Filtered Tailings Reg ister T To oda y! executive c committe Pa s te 20 20 i s o r g a n i z e d t o of f e r a f o r u m w h e r e e x e cu t i v es an d p r o fes s i o n a l s c an l e ar n an d an a l y z e r e c e n t i n n o v at i o n s o n p a s t e , t h i c k e n e d a n d f i l t e r e d t ai l i n g s m a n a g e m e n t . T h e p r el im in ar y p r o g r am o f t h e c o n fe r e n c e in c l u d e s ove r 6 0 p r e s e n ta tio ns b y a u t h o r s f r o m 19 c o u n t r i e s . P aste202 0.com organized by y ch hair ós scar flores Op perations Manager, Mi inera Centinela, An ntofagasta Minerals, Chile co o - organizer an ndy fourie Pro ofessor, The University of Western Australia co o - organizer ch hristian ihle As sociate Professor and Pri incipal Investigator, AMTC, Un niversidad de Chile sponsors T I L P R O TA C O N S UL T IN G 66 International Mining | MARCH 2020 progr am director hugo quelopana Tailings Management Specialist Engineer, Delfing, Chile executive director carlos bar ahona General Manager, Gecamin, Chile